• Making Molds On a POS Manual Mini Mill

    From Bob La Londe@21:1/5 to All on Wed May 4 12:35:06 2022
    I sold my first injection molds made on a tiny Taig CNC milling machine. Compared to a half million dollar Haas mold maker it too was a POS.

    In the spirit of paying it forward I am working on a video series making "useful" molds on a PIECE Of Shi.. Er Sweet Potato Mini Manual Milling
    Machine. Most of these "molds" will not be commercial resale grade, but
    if anybody wants to buy one... The goal is to give people who couldn't
    afford anything better than a Seig X2 in one of its many variations or variations on paint scheme to do something fun and possibly useful.

    I have no use for it. I already have a South Bend Knee Mill that is
    very nice for my manual milling needs. At first I thought about using
    that for the project. That would be cheating. Its as much better than
    an X2 clone as a half million dollar Haas mold cutter is to a Taig. It
    would be perceived as disingenuous to use a $24000 machine to
    demonstrate what you "can do" on a $1000 machine. It would be perceived
    that way because it would be true. It would be blatantly dishonest to
    say "because I can do it on a 2 ton 5 HP knee mill with DROs and power
    feeds that you can do it on a 130 lb .3 horsepower Piece of Shi... Err
    Sweet Potato."

    In spite of my belief in spending money to make money and spending money
    to save time because time is money... I am still inherently frugal.
    Finally I decided to my integrity was worth than that. I bought one.
    There are cheaper mills, but they are so small ass to not be practical
    for this experiment. I did buy the absolute cheapest one I could find.
    It was not the one from Harbor Freight. Harbor Freight had the cheapest sticker price I could find, but it was online only. After tax and
    shipping it was about 6 dollars more expensive than the one I bought.

    The first video will be an introduction covering this and maybe with a
    fast motion overview of the first mold. It will be a concept
    introduction video.

    Before Episode One which will probably be about making a lead casting
    mold of some kind there will be some beginner videos.

    A. Machine over view and deficiencies.
    B. Work holding and Work Holding on a budget.
    C Tool Selection and tool holding with a focus on the initial project
    videos.
    D. Minimum tooling and best cost benefit for part location, and machine
    tram and alignment.

    That may be put into just two videos and anybody who already knows how
    they will do those things will be encouraged to skip them and wait for
    Episode One.


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  • From Jim Wilkins@21:1/5 to All on Wed May 4 23:11:29 2022
    "Bob La Londe" wrote in message news:t4ukhc$1iuu$1@gioia.aioe.org...

    I sold my first injection molds made on a tiny Taig CNC milling machine. Compared to a half million dollar Haas mold maker it too was a POS.

    In the spirit of paying it forward I am working on a video series making "useful" molds on a PIECE Of Shi.. Er Sweet Potato Mini Manual Milling
    Machine. Most of these "molds" will not be commercial resale grade, but
    if anybody wants to buy one... The goal is to give people who couldn't
    afford anything better than a Seig X2 in one of its many variations or variations on paint scheme to do something fun and possibly useful.
    ....

    --------------------

    Thank you. You are very generous to donate your time to help beginners.

    I've tried to find the line between purely hobby mills and those that are adequate for serious work, for an inventor or mold maker perhaps. My
    Clausing would serve nicely if it was still in production, and especially if
    it took R8 collets. https://www.wentztech.com/metalworking/equipment/clausing-8520-mill/

    The generous spacing between 0.001" divisions allows finer positioning. http://www.lathes.co.uk/clausing%20vertical/img14.jpg

    I haven't used a machine in the Sieg X2 class. The work envelope seems close
    to the Clausing's. Power is lower but the Clausing's power and rigidity
    aren't outstanding either.

    I tried and pretty much gave up on an RF-31 due to its poor accuracy, 0.005" was possible with effort, 0.001" wasn't for too many uncorrectable reasons.
    I though a 2-dimensional workspace would be adequate for electronics,
    drilling control panels etc, but it wasn't when I need to make a precision
    part for handling machinery. That job went to the Clausing.

    The other candidate I had a chance to use was the Enco variant of this:
    (short URL) https://www.grizzly.com/products/grizzly-6-x-26-1-1-2-hp-vertical-mill-with-power-feed/g0729
    HF offers one for $2500. (long URL) The reviews from experienced
    machinists are mostly good.

    It appeared to be an updated version of the Clausing, with the same head
    tilt and swivel (but not extend) and an R8 spindle. The major components of
    the Enco were decently machined but the small parts looked like someone made them by hand at home. I could improve their fit with a file. The engineer
    who ordered it was Swiss and had adapted it for ER collets, which consumed
    most of the vertical working space.

    I think a well-made version of it would be fine for someone who needs
    precision more than large working envelope. For milling small parts I prefer the Clausing's ergonomics to a Bridgeport's.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Thu May 5 08:27:28 2022
    On 5/4/2022 8:11 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t4ukhc$1iuu$1@gioia.aioe.org...

    I sold my first injection molds made on a tiny Taig CNC milling machine. Compared to a half million dollar Haas mold maker it too was a POS.

    In the spirit of paying it forward I am working on a video series making "useful" molds on a PIECE Of Shi.. Er Sweet Potato Mini Manual Milling Machine.  Most of these "molds" will not be commercial resale grade, but
    if anybody wants to buy one... The goal is to give people who couldn't
    afford anything better than a Seig X2 in one of its many variations or variations on paint scheme to do something fun and possibly useful.
    ....

    --------------------

    Thank you. You are very generous to donate your time to help beginners.

    I've tried to find the line between purely hobby mills and those that
    are adequate for serious work, for an inventor or mold maker perhaps. My Clausing would serve nicely if it was still in production, and
    especially if it took R8 collets. https://www.wentztech.com/metalworking/equipment/clausing-8520-mill/

    That first picture looks like a combination of a radial drill press and
    a mill. Interesting machine. I am guessing yours is more like the
    second picture.



    The generous spacing between 0.001" divisions allows finer positioning. http://www.lathes.co.uk/clausing%20vertical/img14.jpg


    That is a failing on many mini machine tools. Worse some have divisions
    of .002. I don't know yet about my new mini mill. Its still in the crate


    I haven't used a machine in the Sieg X2 class. The work envelope seems
    close to the Clausing's. Power is lower but the Clausing's power and
    rigidity aren't outstanding either.


    Roughly 1/3 hp if the specs are to believed. You can do a lot with 1/3
    HP (that's what the Taig has), but... I'll leave that to the overview
    and deficencies video. My fear is that its like some other import motor
    specs where they rated it at close to the stall current.

    I tried and pretty much gave up on an RF-31 due to its poor accuracy,
    0.005" was possible with effort, 0.001" wasn't for too many
    uncorrectable reasons. I though a 2-dimensional workspace would be
    adequate for electronics, drilling control panels etc, but it wasn't
    when I need to make a precision part for handling machinery. That job
    went to the Clausing.

    I had an RF30 from Harbor Freight from back when Harbor Freight had more
    than two mills. I felt it was not great, but it also spent 30 years on
    a guy's back porch work shop. When I sold it I had to take a sudden cut
    in price because the motor failed to turn on when I went to show it to
    the buyer. It had been running fine, and was still covered in chips
    from its last job. Oh, well. Interestingly from what I can garner most
    prints are considered to be 0 to +.005 unless there is a call out. I do
    have another smaller round column mill drill, but it has no fine feed on
    Z making it just an XY drill press. Its sad because it actually has a
    better spindle than the RF30. I used it once in a while for rough
    milling work by using the depth stop and gage blocks to set semi
    accurate depth. I got it cheaper than a drill press because one of the
    gibb adjusting screws was missing. I made a short video about replacing
    he quill lock handle with a shop made shoulder bolt I could use a vise
    wrench on. I may have posted it here in the past.



    The other candidate I had a chance to use was the Enco variant of this: (short URL) https://www.grizzly.com/products/grizzly-6-x-26-1-1-2-hp-vertical-mill-with-power-feed/g0729


    Those middle weight bed mills can be ok. I can't speak to Enco. I
    always thought those Enco machines were like Harbor Freight machines of
    the same era. Just so you know. MSC still has a few Enco machines left
    over after the buy out. I see them on the website from time to time
    when I am looking for other things. I had an RF 45 and it was ok, but
    head nod and tram were always a struggle. I had to shim the column
    below the base, and shim the head between the pivot. Mine was a badly implemented CNC conversion, and eventually the seller gave me a Syil X4
    and let me keep the main carcass of the machine in exchange for sending
    back all the control board. I still have pieces of that machine here
    and there. The Taiwan assembled machines from Precision Mathews seem to
    be the bang for the buck machines today. Matt sells Chinese machines,
    and machines made in Taiwan. My 14 x 40 lathe is one of his Chinese
    made machines, and I am pretty happy with it for the price I paid. ($5K
    at the time. Its more now.) Dave (Dale?) Clements (aka ArizonaVideo99)
    in Phoenix has a thriving business in making CNC conversion kits for
    Precision Mathews milling machines.

    HF offers one for $2500.  (long URL)  The reviews from experienced machinists are mostly good.

    I don't think so. Last I looked Harbor freight only offers two mills
    now. The X2 or X2 clone, and a miniature knee mill that needs to set on
    a stand to be at a comfortable work height. They have cut out 95% of
    the "industrial" machines they used to sell. Maybe I confused the
    Clausing you were talking about (which looks similar) and the bed mill
    you were talking about.


    It appeared to be an updated version of the Clausing, with the same head
    tilt and swivel (but not extend) and an R8 spindle. The major components
    of the Enco were decently machined but the small parts looked like
    someone made them by hand at home. I could improve their fit with a
    file. The engineer who ordered it was Swiss and had adapted it for ER collets, which consumed most of the vertical working space.

    I think a well-made version of it would be fine for someone who needs precision more than large working envelope. For milling small parts I
    prefer the Clausing's ergonomics to a Bridgeport's.


    I am under no illusions abut the X2 clone I bought. Its got lots of deficiencies. I am already aware of some of them. Some I may discover
    when I take it out of the crate. Others may not become known until I
    start cutting parts. I expect no particular degree of accuracy, and I
    imagine of lot of the videos will contain elements of "good enough" vs tolerance stacking. Its a challenge more than anything else. I'm NOT a
    manual machinist. I just do a little manual machining when its faster
    and easier than doing it on the CNC mill or when the CNC mills are all
    busy.

    There are version with R8 spindles and versions with Morse taper
    spindles. I'll talk about that when I get to tool selection and tool
    holding.

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  • From Cydrome Leader@21:1/5 to Bob La Londe on Thu May 5 16:05:14 2022
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. Compared to a half million dollar Haas mold maker it too was a POS.

    [rambling trimmed]

    Are the Taig machines as goofy as they look? How usable at they in manual
    mode?

    I briefly looked at them before going with a Sherline. No regrets- the
    Sherline stuff is small, but works great within those limitations. The
    variable speed motor isn't revolutionary, but Taig didn't offer that at
    the time. The whole single speed fan motor design just seemed stupid and
    lazy.

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  • From Bob La Londe@21:1/5 to Bob La Londe on Thu May 5 09:28:06 2022
    On 5/5/2022 9:23 AM, Bob La Londe wrote:
    On 5/5/2022 9:05 AM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. >>> Compared to a half million dollar Haas mold maker it too was a POS.

    [rambling trimmed]


    Tangent trimmed.



    IF... you hadn't dismissed the whole purpose of my post as irrelevant
    rambling I might have answered your questions. Even while I was
    deciding not to answer I had answers running through my mind. I did use
    the Taig for a long time, tore it apart several times for both good and
    bad reasons, and made a few of changes. I'm very familiar with it.

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  • From Bob La Londe@21:1/5 to Cydrome Leader on Thu May 5 09:23:08 2022
    On 5/5/2022 9:05 AM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine.
    Compared to a half million dollar Haas mold maker it too was a POS.

    [rambling trimmed]


    Tangent trimmed.

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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Thu May 5 15:15:04 2022
    "Bob La Londe" wrote in message news:t50qd1$tmq$1@gioia.aioe.org...

    On 5/4/2022 8:11 PM, Jim Wilkins wrote:
    .....
    My Clausing would serve nicely if it was still in production, and
    especially if it took R8 collets. https://www.wentztech.com/metalworking/equipment/clausing-8520-mill/

    That first picture looks like a combination of a radial drill press and
    a mill. Interesting machine. I am guessing yours is more like the
    second picture.

    ----------
    Nope, I have a slightly different earlier version of the one that's drilling angled holes. I think the second photo shows a Clausing base with a
    Bridgeport M head. One clamp locks both head tilt and ram slide and they are are best left alone after positioning the spindle relative to the rear vise
    jaw and tramming the tilt. Despite its slim appearance it's a real live precision steel-cutting milling machine as long as you aren't in a
    urry. -jsw
    ----------

    The other candidate I had a chance to use was the Enco variant of this: (short URL) https://www.grizzly.com/products/grizzly-6-x-26-1-1-2-hp-vertical-mill-with-power-feed/g0729

    Those middle weight bed mills can be ok. I can't speak to Enco. I
    always thought those Enco machines were like Harbor Freight machines of
    the same era. Just so you know.

    ---------
    I certainly do know. Enco had a nearby store where I could inspect a machine before buying it to see if I could cure its flaws.
    The RF-31 I mentioned came from MSC but may have been an Enco.
    Even the worst machine I bought, a used 30" CM shear/brake/roll, could be patched and tweaked to work well enough although the previous owner had
    given up fighting it. He may not have understood how to make the
    adjustments it still needed. I made it shear paper. -jsw
    ---------

    HF offers one for $2500. (long URL) The reviews from experienced
    machinists are mostly good.

    I don't think so. Last I looked Harbor freight only offers two mills
    now. The X2 or X2 clone, and a miniature knee mill that needs to set on
    a stand to be at a comfortable work height. They have cut out 95% of
    the "industrial" machines they used to sell.

    ---------
    I found a shorter URL this time: https://www.harborfreight.com/vertical-milling-machine-40939.html
    It looks like the Enco which was the same compact size as my Clausing, with
    an R8 spindle, 26" x 6.5" table and more power. I made a log splitter,
    sawmill and a bucket loader for my garden tractor on a mill that size. At
    ~650 Lbs it isn't "miniature", the original M head Bridgeport wasn't that
    much larger, though considerably heavier at 1500#. https://nateduxbury.wordpress.com/2018/11/02/bridgeport-m-head-milling-machine-pt-1-new-to-me-machine/
    -jsw
    ---------

    I am under no illusions abut the X2 clone I bought. Its got lots of deficiencies. I am already aware of some of them. Some I may discover
    when I take it out of the crate. Others may not become known until I
    start cutting parts. I expect no particular degree of accuracy, and I
    imagine of lot of the videos will contain elements of "good enough" vs tolerance stacking. Its a challenge more than anything else. I'm NOT a
    manual machinist. I just do a little manual machining when its faster
    and easier than doing it on the CNC mill or when the CNC mills are all
    busy.

    --------------
    Without trying one, the Sieg X2 appears on paper to be a good balance of
    price and performance and a good candidate for your effort. I hope it lives
    up to its promise and doesn't waste your time. I presented the HF compact
    knee mill as a possible next step up from the X2. The size is good, if not
    the implementation. Every metal part I designed at Mitre or milled on
    Segway's Bridgeport could have been done on my Clausing or its
    quivalent. -jsw

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  • From Cydrome Leader@21:1/5 to Bob La Londe on Thu May 5 21:09:55 2022
    Bob La Londe <none@none.com99> wrote:
    On 5/5/2022 9:23 AM, Bob La Londe wrote:
    On 5/5/2022 9:05 AM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. >>>> Compared to a half million dollar Haas mold maker it too was a POS.

    [rambling trimmed]


    Tangent trimmed.



    IF... you hadn't dismissed the whole purpose of my post as irrelevant rambling I might have answered your questions. Even while I was
    deciding not to answer I had answers running through my mind. I did use
    the Taig for a long time, tore it apart several times for both good and
    bad reasons, and made a few of changes. I'm very familiar with it.

    Well, not interested in the video of a person that rambles on and on about
    who knows what. They'll no doubt be really long and have no point.

    Have fun with them though.

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  • From Bob La Londe@21:1/5 to Cydrome Leader on Thu May 5 15:14:12 2022
    On 5/5/2022 2:09 PM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    On 5/5/2022 9:23 AM, Bob La Londe wrote:
    On 5/5/2022 9:05 AM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. >>>>> Compared to a half million dollar Haas mold maker it too was a POS.

    [rambling trimmed]


    Tangent trimmed.



    IF... you hadn't dismissed the whole purpose of my post as irrelevant
    rambling I might have answered your questions. Even while I was
    deciding not to answer I had answers running through my mind. I did use
    the Taig for a long time, tore it apart several times for both good and
    bad reasons, and made a few of changes. I'm very familiar with it.

    Well, not interested in the video of a person that rambles on and on about who knows what. They'll no doubt be really long and have no point.

    Have fun with them though.
    Have fun being superior in your own mind all by yourself.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Thu May 5 16:19:03 2022
    On 5/5/2022 12:15 PM, Jim Wilkins wrote:
    Without trying one, the Sieg X2 appears on paper to be a good balance of price and performance and a good candidate for your effort. I hope it
    lives up to its promise and doesn't waste your time. I presented the HF compact knee mill as a possible next step up from the X2. The size is
    good, if not the implementation. Every metal part I designed at Mitre or milled on Segway's Bridgeport could have been done on my Clausing or its quivalent.  -jsw


    I'm ok with it falling on its face (figuratively). One of its KNOWN deficiencies would already drive me crazy if I didn't have a plan for
    that after its first ore second basic project.


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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Fri May 6 06:26:15 2022
    "Bob La Londe" wrote in message news:t51m17$mn8$1@dont-email.me...

    On 5/5/2022 12:15 PM, Jim Wilkins wrote:
    Without trying one, the Sieg X2 appears on paper to be a good balance of price and performance and a good candidate for your effort. I hope it
    lives up to its promise and doesn't waste your time. I presented the HF compact knee mill as a possible next step up from the X2. The size is
    good, if not the implementation. Every metal part I designed at Mitre or milled on Segway's Bridgeport could have been done on my Clausing or its quivalent. -jsw


    I'm ok with it falling on its face (figuratively). One of its KNOWN deficiencies would already drive me crazy if I didn't have a plan for
    that after its first ore second basic project.

    ------------------

    What was your second choice?

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  • From Jim Wilkins@21:1/5 to All on Fri May 6 09:22:53 2022
    The difficult question for a beginner is what to buy, how much do you really need and want to to spend. I can answer that the size of my machines has
    proven adequate to make my own designs since I can adjust them to the
    machines' capacity, and they are small enough to fit easily into a house, unlike a Bridgeport. They are probably too small for general commercial or serious automotive work. They are old American iron that's scarce and likely worn, thus I looked for current equivalents.

    Size-wise the most demanding use for them has been making modifications and repairs to homeowner lawn and garden equipment. I'm ahead if a $1000 machine tool can salvage a $2000 garden tractor, so in that respect they have paid
    for themselves. I used them to demonstrate that I could do more than my job description suggested, and advanced at work. Perhaps they could be used to take in repairs, except for the zoning and liability concerns and the need
    for heat-treating the sort of parts that wear out.

    I use them pretty much as I think was intended, to make custom tooling and
    lab demos and experiments. They are larger than necessary for model engines. Besides the Clausing I have a 10" lathe, plus other stuff but those two are
    the essentials. I've talked to repair shop owners who had a mill-drill
    instead of a knee mill and were satisfied with it. I might manage with a mill-drill of better quality than the one I tried, but I definitely need
    0.001" accuracy on the Z axis.

    As for CNC, I don't even have a DRO. I usually make only one of a part and refine its design as I go, or trim it to fit another part that may be worn
    out of size. For that manual graduated dials and cut-to-fit are good enough.
    I learned paper and pencil drafting in the 50's when most machines had only dials and that won WW2 and got us to the moon. I've done plenty of CAD/CNC design for aerospace and learned to translate a paper drawing into G code
    but I don't have to depend on it.

    For example last evening I used the lathe to press-fit a 5/32" tube into the 4mm drain opening of my car's radiator, so I could cleanly drain and re-use
    the low mileage coolant when replacing the thermostat. It was a purely cut-and-try operation. I've found the CNC control panel on a Bridgeport to
    be a hindrance when I was trimming a casting to a scribed line.

    That's my two cents worth. I can't recommend any particular currently
    available machine. Does anyone have one they really like?
    -jsw

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri May 6 08:40:35 2022
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of newbies
    who buy a machine because its affordable and don't really know what to
    do with it. I sort of started that way. My first "real" machine tool
    was a 7x10 mini lathe from Harbor Freight. My wife gave it to me for Christmas. I piddled with it a bit mostly turning metal into chips. I
    had little knowledge or skill about turning. I think the first real
    useful real world project I made also came from my wife. She suggested
    a bracket to mount on the back of a piece of medical equipment that
    would facilitate holding the consumable's dispensers without having to
    drill more holes in a wall and mount it separately. I turned a couple
    dozen tiny little nail head shoulder bolts as part of the project and it
    worked very well. The dispenser looked just like it belong instead of
    looking tacked up. I'm not trying to SELL a machine. Maybe if somebody
    had given me one for this project I might highlight its unique features
    if any over some other machines, but nobody did. I paid full retail for
    one of the most sold (I think) small machines for non-machinists. What
    I am trying to do is help people do something with the machine they have.

    There is also the tinkerer who buys this machine because they can afford
    it, but plan to improve it a little bit at a time because its not as
    much cash out of pocket all at once. There may be some of that in this
    series, but there are plenty of guys who have posted a video titled,
    "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class with
    the caveat that "if you already have it or its all you can afford these
    are some things you may be able to do with it." I am open to changing
    my mind by the end of the series, but I do have a clear prejudice
    against this machine starting out.


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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri May 6 09:42:51 2022
    On 5/6/2022 3:26 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t51m17$mn8$1@dont-email.me...
    On 5/5/2022 12:15 PM, Jim Wilkins wrote:
    Without trying one, the Sieg X2 appears on paper to be a good balance
    of price and performance and a good candidate for your effort. I hope
    it lives up to its promise and doesn't waste your time. I presented
    the HF compact knee mill as a possible next step up from the X2. The
    size is good, if not the implementation. Every metal part I designed
    at Mitre or milled on Segway's Bridgeport could have been done on my
    Clausing or its quivalent.  -jsw


    I'm ok with it falling on its face (figuratively).  One of its KNOWN deficiencies would already drive me crazy if I didn't have a plan for
    that after its first ore second basic project.

    ------------------

    What was your second choice?



    For this particular endeavor this was my first choice.

    If I was getting a small machine just to have, could afford it, and it
    wasn't to small for goal oriented choices I'd consider something in the
    BF20 or BFR20L class. I think the Grizzly G0704 is very close to the
    same machine. In addition to being an "okay" small machine there is a
    huge base of serious users sharing information on these. Mods,
    upgrades, & fixes.

    However if I wanted the MOST flexibility for my dollar a small
    Bridgeport or Bridgeport clone would be the choice to make. A larger
    import bed mill might be more rigid (once its tweaked out) but its hard
    to beat an articulating head knee mill for a huge range of possibility.
    Like your Clausing.

    When I decided I needed a manual mill for "everything else," in my shop
    I bought one of the larger knee mills I could find that had all the
    features I wanted. It was a toss up between the South Bend and Vectrax.
    The Vectrax had #40 taper which is more rigid than R8, but I felt I
    could buy R8 tooling cheaper in the long run. I knew I wouldn't always
    have a pocket full of money when I needed a tool for a job. I could
    have bought a smaller brand new Bridgeport cheaper, but I wanted a
    beast. I find myself using it for second ops a lot more than I thought I
    would too. Not just one off parts, tools, and repairs. I even used it
    last year in some production parts. I sold 100 identical lead casting
    molds to one company. I was able to keep the CNC machines doing the
    primary work, and do all the hinge pins and handles on the Knee mill.
    I've even started using it for making fixture plates for the smaller CNC machines.


    --
    This email has been checked for viruses by AVG.
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Fri May 6 14:28:33 2022
    "Bob La Londe" wrote in message news:t53j6d$e0t$1@gioia.aioe.org...

    On 5/6/2022 3:26 AM, Jim Wilkins wrote:
    .....
    If I was getting a small machine just to have, could afford it, and it
    wasn't to small for goal oriented choices I'd consider something in the
    BF20 or BFR20L class. I think the Grizzly G0704 is very close to the
    same machine. In addition to being an "okay" small machine there is a
    huge base of serious users sharing information on these. Mods,
    upgrades, & fixes.

    However if I wanted the MOST flexibility for my dollar a small
    Bridgeport or Bridgeport clone would be the choice to make. A larger
    import bed mill might be more rigid (once its tweaked out) but its hard
    to beat an articulating head knee mill for a huge range of possibility.
    Like your Clausing.

    -----------------
    I've had exactly one job that might justify a Bridgeport, drilling parallel pivot holes 4' apart in the two lift arms for my bucket loader. The Clausing handled it by clamping the two together and match-drilling the ends. I did
    the bigger job of drilling 3/8" x 6" bolt holes for the center splice in the assembled 16' gantry hoist beam with a Portalign.

    In my opinion the Clausing and perhaps the newer versions are (and always were?) too small and slow for a time-is-money production shop, unless they
    want it for the occasional special tool/fixture, keyway or hole pattern for which they lack a CAD drawing. It vibrates and chatters if I push it when roughing out steel. It's fine for me because I'm not in a hurry. The 10"
    South Bend is in the same class, their ad recommends it for short
    production, tool-room and maintenance.

    --- SoupGate-Win32 v1.05
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  • From Cydrome Leader@21:1/5 to Bob La Londe on Fri May 6 19:56:57 2022
    Bob La Londe <none@none.com99> wrote:
    On 5/5/2022 2:09 PM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    On 5/5/2022 9:23 AM, Bob La Londe wrote:
    On 5/5/2022 9:05 AM, Cydrome Leader wrote:
    Bob La Londe <none@none.com99> wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. >>>>>> Compared to a half million dollar Haas mold maker it too was a POS. >>>>>
    [rambling trimmed]


    Tangent trimmed.



    IF... you hadn't dismissed the whole purpose of my post as irrelevant
    rambling I might have answered your questions. Even while I was
    deciding not to answer I had answers running through my mind. I did use >>> the Taig for a long time, tore it apart several times for both good and
    bad reasons, and made a few of changes. I'm very familiar with it.

    Well, not interested in the video of a person that rambles on and on about >> who knows what. They'll no doubt be really long and have no point.

    Have fun with them though.
    Have fun being superior in your own mind all by yourself.

    You're right. To be superior I'd need some old timer story about buying a "motor drill" and then upgrading to a fancier model. I've never though
    about upgrading tools or anything like that before. Maybe you can make a
    seven part video series about how this works.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Snag@21:1/5 to Bob La Londe on Fri May 6 18:01:12 2022
    On 5/6/2022 10:40 AM, Bob La Londe wrote:
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of newbies
    who buy a machine because its affordable and don't really know what to
    do with it.  I sort of started that way.  My first "real" machine tool
    was a 7x10 mini lathe from Harbor Freight.  My wife gave it to me for Christmas.  I piddled with it a bit mostly turning metal into chips.  I
    had little knowledge or skill about turning.  I think the first real
    useful real world project I made also came from my wife.  She suggested
    a bracket to mount on the back of a piece of medical equipment that
    would facilitate holding the consumable's dispensers without having to
    drill more holes in a wall and mount it separately.  I turned a couple
    dozen tiny little nail head shoulder bolts as part of the project and it worked very well.  The dispenser looked just like it belong instead of looking tacked up.  I'm not trying to SELL a machine.  Maybe if somebody had given me one for this project I might highlight its unique features
    if any over some other machines, but nobody did.  I paid full retail for
    one of the most sold (I think) small machines for non-machinists.  What
    I am trying to do is help people do something with the machine they have.

    There is also the tinkerer who buys this machine because they can afford
    it, but plan to improve it a little bit at a time because its not as
    much cash out of pocket all at once.  There may be some of that in this series, but there are plenty of guys who have posted a video titled,
    "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class with
    the caveat that "if you already have it or its all you can afford these
    are some things you may be able to do with it."  I am open to changing
    my mind by the end of the series, but I do have a clear prejudice
    against this machine starting out.



    I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was
    going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .
    --
    Snag
    My rights don't end
    where your fear begins .

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sat May 7 07:40:50 2022
    "Snag" wrote in message news:t549ci$k5n$1@dont-email.me...

    I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was
    going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z axis was
    the RF-31's worst failing. I could set it to 0.001" but tightening the
    spindle clamp shifted it inconsistently.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sat May 7 07:29:23 2022
    "Cydrome Leader" wrote in message news:t53ui9$k4t$2@reader1.panix.com...

    Bob La Londe <none@none.com99> wrote:
    ...

    You're right. To be superior I'd need some old timer story about buying a "motor drill" and then upgrading to a fancier model. I've never though
    about upgrading tools or anything like that before. Maybe you can make a
    seven part video series about how this works.

    ------------------

    I also started by modifying a cheap drill press for X-Y milling. It was good enough to machine the plastic electrical connector housings I needed for my homebrew computer. Then I bought a crappy worn mini lathe and made a milling attachment for it in night school.

    Objectively the drill press and AA lathe were wastes of time and money but those projects taught me a feel for speeds and feeds and the forces of
    cutting metal, and that I liked doing it enough to invest in decent
    machinery, my $1200 SB lathe and $800 Clausing mill.

    Bob isn't pounding his chest to proclaim he's bigger and better than you, he earned what he has and now generously shares it. Free yourself from the zero-sum delusion that you can rise only by pulling down others. That's for losers and communists.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Snag@21:1/5 to Jim Wilkins on Sat May 7 07:58:32 2022
    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

      I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z axis
    was the RF-31's worst failing. I could set it to 0.001" but tightening
    the spindle clamp shifted it inconsistently.


    It cuts quite accurately . The clamp system puts no vertical force on
    the spindle . I have more problems with the spindle "climbing" if I try
    a cut without locking it . I have watched the Z readout on the DRO as I
    tighten the clamp and it doesn't move at all .
    --
    Snag
    My rights don't end
    where your fear begins .

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat May 7 11:16:07 2022
    "Snag" wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag" wrote in message news:t549ci$k5n$1@dont-email.me...

    I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z axis was the RF-31's worst failing. I could set it to 0.001" but tightening the spindle clamp shifted it inconsistently.


    It cuts quite accurately . The clamp system puts no vertical force on
    the spindle . I have more problems with the spindle "climbing" if I try
    a cut without locking it . I have watched the Z readout on the DRO as I
    tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better than my
    mill, which I consider big enough.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Bob La Londe@21:1/5 to Bob La Londe on Sat May 7 10:21:54 2022
    On 5/7/2022 10:19 AM, Bob La Londe wrote:
    On 5/6/2022 4:01 PM, Snag wrote:
    On 5/6/2022 10:40 AM, Bob La Londe wrote:
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of
    newbies who buy a machine because its affordable and don't really
    know what to do with it.  I sort of started that way.  My first
    "real" machine tool was a 7x10 mini lathe from Harbor Freight.  My
    wife gave it to me for Christmas.  I piddled with it a bit mostly
    turning metal into chips.  I had little knowledge or skill about
    turning.  I think the first real useful real world project I made
    also came from my wife.  She suggested a bracket to mount on the back
    of a piece of medical equipment that would facilitate holding the
    consumable's dispensers without having to drill more holes in a wall
    and mount it separately.  I turned a couple dozen tiny little nail
    head shoulder bolts as part of the project and it worked very well.
    The dispenser looked just like it belong instead of looking tacked
    up.  I'm not trying to SELL a machine.  Maybe if somebody had given
    me one for this project I might highlight its unique features if any
    over some other machines, but nobody did.  I paid full retail for one
    of the most sold (I think) small machines for non-machinists.  What I
    am trying to do is help people do something with the machine they have.

    There is also the tinkerer who buys this machine because they can
    afford it, but plan to improve it a little bit at a time because its
    not as much cash out of pocket all at once.  There may be some of
    that in this series, but there are plenty of guys who have posted a
    video titled, "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class
    with the caveat that "if you already have it or its all you can
    afford these are some things you may be able to do with it."  I am
    open to changing my mind by the end of the series, but I do have a
    clear prejudice against this machine starting out.



       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it
    was going to do the kind of stuff I'm interested in - though there are
    times when I wish it had a bigger hole through the spindle .

    That was one of the big deciding factors for me with the PM1440ELB.  A
    large thru spindle bore.  At thee time it was marginally cheaper than
    the simialr size Grizzly, and had a through spindle bore.

    ... BIGGER through spindle more.



     Same with the
    RF45 clone bench-top mill . I did do a lot of research about the
    various mill-drill machines , almost bought a RF31 ... But I knew that
    one day I'd need to move the head in the middle of a job . And neither
    machine has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    These is an denigrating seeming attitude I see sometimes in machining groups.  "I don't NEED that," or "I never needed that." Sometimes its
    just an observation, but most times it seems like either a little bit
    sour grapes or a put down of somebody who, "Does need that."

    Story time.
    One time I showed a picture of a screw up I made with a round over bit.
     Worse it was a $100 carbide round over bit.  I thought it was amusing.
     Nothing more.  A couple of the manual machinists int he group were
    quick to quip, "I don't need CNC to cut round overs."  The fact is
    neither do I.  I cut my first round overs on an RF30.  I didn't respond defensively that I could do it manually too.

    Instead I posted a short video of making a dozen t-nuts start to finish
    on the KMB1 in the time it might take them to make one or two and said, "Yep.  You can makes these manually too."

    I can do a lot with a little, but that doesn't mean I want to.  It
    doesn't mean I want to.  I would much rather do it better and/or faster
    so I can move on to the next project or go fishing.

    Really the whole point though of this video series is to help people do
    a lot with a little.  Most of it will be aimed at beginners or even
    total non-machinists.  I hope anybody who isn't a master might learn something even if they only watch it so they can make themselves feel
    better by finding things I do to find fault with.

    I found the same thing in motorcycles.  People who believe and spout
    off, "If it ain't a Harley it ain't a motorcycle."  "People who sneer
    down their nose at Harley riders as "Slobs humping their rolling speed bumps," and the poor guy who bought his first motorcycle that isn't as
    fast as squid mobile or as comfortable as a pie to pie rider's bike.
    I've owned a bunch of motorcycles over the years and more than a couple Harley's, and honestly they have all had things that were good about
    them.  I'd ride any one of them again today if I still had them.

    Well, I haven't owned as many mills as motorcycles.  Not by a factor of maybe three, but right now there are 9 milling machines in my shop.  My "home" shop that was never intended to be a machine shop at all when I
    put up the building. Every single one of them has some value.  I like to think about what I CAN do with them and why I keep them rather than how
    some other machine in the shop is better or how I don't need the
    features on one because I can hack it out on one of the smaller less
    featured machines.

    Better or easier doesn't mean what you have is bad.  Its just better or easier.  I can drill holes in concrete, brick, or rock with a 3lb hammer
    and a star drill. If I have the time to spend I don't "need" a 1" rotary spline drive rotary hammer to do the job.  Just like if the bigger contractor has a core drill it doesn't mean my rotary hammer is bad.  It just means he can do the job easier, and maybe faster.

    You are right though.  A round column mill does have a huge deficiency.
     There are work arounds, and if that is what they have that's what they have to use.

    By the way, Thank you.  I fully intend to credit you, and Jim and maybe
    a couple others atleast in the introductory video as inspiration and for helping me clarify my own motivations and goals for doing this.  Almost everybody in this conversation except one has been very helpful in that regard.


    --
    Bob la Londe
    Hobbyist, Hack, Wannabee Shade Tree, Button Pushing, Not a "Real"
    Machinist.



    --
    This email has been checked for viruses by AVG.
    https://www.avg.com

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Bob La Londe@21:1/5 to Snag on Sat May 7 10:19:38 2022
    On 5/6/2022 4:01 PM, Snag wrote:
    On 5/6/2022 10:40 AM, Bob La Londe wrote:
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of
    newbies who buy a machine because its affordable and don't really know
    what to do with it.  I sort of started that way.  My first "real"
    machine tool was a 7x10 mini lathe from Harbor Freight.  My wife gave
    it to me for Christmas.  I piddled with it a bit mostly turning metal
    into chips.  I had little knowledge or skill about turning.  I think
    the first real useful real world project I made also came from my
    wife.  She suggested a bracket to mount on the back of a piece of
    medical equipment that would facilitate holding the consumable's
    dispensers without having to drill more holes in a wall and mount it
    separately.  I turned a couple dozen tiny little nail head shoulder
    bolts as part of the project and it worked very well.  The dispenser
    looked just like it belong instead of looking tacked up.  I'm not
    trying to SELL a machine.  Maybe if somebody had given me one for this
    project I might highlight its unique features if any over some other
    machines, but nobody did.  I paid full retail for one of the most sold
    (I think) small machines for non-machinists.  What I am trying to do
    is help people do something with the machine they have.

    There is also the tinkerer who buys this machine because they can
    afford it, but plan to improve it a little bit at a time because its
    not as much cash out of pocket all at once.  There may be some of that
    in this series, but there are plenty of guys who have posted a video
    titled, "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class
    with the caveat that "if you already have it or its all you can afford
    these are some things you may be able to do with it."  I am open to
    changing my mind by the end of the series, but I do have a clear
    prejudice against this machine starting out.



      I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle .

    That was one of the big deciding factors for me with the PM1440ELB. A
    large thru spindle bore. At thee time it was marginally cheaper than
    the simialr size Grizzly, and had a through spindle bore.

    Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    These is an denigrating seeming attitude I see sometimes in machining
    groups. "I don't NEED that," or "I never needed that." Sometimes its
    just an observation, but most times it seems like either a little bit
    sour grapes or a put down of somebody who, "Does need that."

    Story time.
    One time I showed a picture of a screw up I made with a round over bit.
    Worse it was a $100 carbide round over bit. I thought it was amusing.
    Nothing more. A couple of the manual machinists int he group were
    quick to quip, "I don't need CNC to cut round overs." The fact is
    neither do I. I cut my first round overs on an RF30. I didn't respond defensively that I could do it manually too.

    Instead I posted a short video of making a dozen t-nuts start to finish
    on the KMB1 in the time it might take them to make one or two and said,
    "Yep. You can makes these manually too."

    I can do a lot with a little, but that doesn't mean I want to. It
    doesn't mean I want to. I would much rather do it better and/or faster
    so I can move on to the next project or go fishing.

    Really the whole point though of this video series is to help people do
    a lot with a little. Most of it will be aimed at beginners or even
    total non-machinists. I hope anybody who isn't a master might learn
    something even if they only watch it so they can make themselves feel
    better by finding things I do to find fault with.

    I found the same thing in motorcycles. People who believe and spout
    off, "If it ain't a Harley it ain't a motorcycle." "People who sneer
    down their nose at Harley riders as "Slobs humping their rolling speed
    bumps," and the poor guy who bought his first motorcycle that isn't as
    fast as squid mobile or as comfortable as a pie to pie rider's bike.
    I've owned a bunch of motorcycles over the years and more than a couple Harley's, and honestly they have all had things that were good about
    them. I'd ride any one of them again today if I still had them.

    Well, I haven't owned as many mills as motorcycles. Not by a factor of
    maybe three, but right now there are 9 milling machines in my shop. My
    "home" shop that was never intended to be a machine shop at all when I
    put up the building. Every single one of them has some value. I like to
    think about what I CAN do with them and why I keep them rather than how
    some other machine in the shop is better or how I don't need the
    features on one because I can hack it out on one of the smaller less
    featured machines.

    Better or easier doesn't mean what you have is bad. Its just better or
    easier. I can drill holes in concrete, brick, or rock with a 3lb hammer
    and a star drill. If I have the time to spend I don't "need" a 1" rotary
    spline drive rotary hammer to do the job. Just like if the bigger
    contractor has a core drill it doesn't mean my rotary hammer is bad. It
    just means he can do the job easier, and maybe faster.

    You are right though. A round column mill does have a huge deficiency.
    There are work arounds, and if that is what they have that's what they
    have to use.

    By the way, Thank you. I fully intend to credit you, and Jim and maybe
    a couple others atleast in the introductory video as inspiration and for helping me clarify my own motivations and goals for doing this. Almost everybody in this conversation except one has been very helpful in that
    regard.


    --
    Bob la Londe
    Hobbyist, Hack, Wannabee Shade Tree, Button Pushing, Not a "Real"
    Machinist.

    --
    This email has been checked for viruses by AVG.
    https://www.avg.com

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Bob La Londe@21:1/5 to Bob La Londe on Sat May 7 11:08:28 2022
    On 5/7/2022 10:21 AM, Bob La Londe wrote:
    On 5/7/2022 10:19 AM, Bob La Londe wrote:
    On 5/6/2022 4:01 PM, Snag wrote:
    On 5/6/2022 10:40 AM, Bob La Londe wrote:
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of
    newbies who buy a machine because its affordable and don't really
    know what to do with it.  I sort of started that way.  My first
    "real" machine tool was a 7x10 mini lathe from Harbor Freight.  My
    wife gave it to me for Christmas.  I piddled with it a bit mostly
    turning metal into chips.  I had little knowledge or skill about
    turning.  I think the first real useful real world project I made
    also came from my wife.  She suggested a bracket to mount on the
    back of a piece of medical equipment that would facilitate holding
    the consumable's dispensers without having to drill more holes in a
    wall and mount it separately.  I turned a couple dozen tiny little
    nail head shoulder bolts as part of the project and it worked very
    well. The dispenser looked just like it belong instead of looking
    tacked up.  I'm not trying to SELL a machine.  Maybe if somebody had >>>> given me one for this project I might highlight its unique features
    if any over some other machines, but nobody did.  I paid full retail
    for one of the most sold (I think) small machines for
    non-machinists.  What I am trying to do is help people do something
    with the machine they have.

    There is also the tinkerer who buys this machine because they can
    afford it, but plan to improve it a little bit at a time because its
    not as much cash out of pocket all at once.  There may be some of
    that in this series, but there are plenty of guys who have posted a
    video titled, "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class
    with the caveat that "if you already have it or its all you can
    afford these are some things you may be able to do with it."  I am
    open to changing my mind by the end of the series, but I do have a
    clear prejudice against this machine starting out.



       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it
    was going to do the kind of stuff I'm interested in - though there
    are times when I wish it had a bigger hole through the spindle .

    That was one of the big deciding factors for me with the PM1440ELB.  A
    large thru spindle bore.  At thee time it was marginally cheaper than
    the simialr size Grizzly, and had a through spindle bore.

    ... BIGGER through spindle more.
    ... BIGGER through spindle BORE.

    To many thoughts. Not enough time.

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  • From Jim Wilkins@21:1/5 to Bob La Londe on Sat May 7 16:39:24 2022
    "Bob La Londe" wrote in message news:t56cir$ria$1@dont-email.me...

    ... BIGGER through spindle more.
    ... BIGGER through spindle BORE.

    To many thoughts. Not enough time.

    -----------------------
    You need more bore. I saw a Monarch at an auction with a bore big enough to turn 21" torpedos. No tailstock though, so I passed on it.
    Or maybe you just need new glasses, that's it.

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  • From Snag@21:1/5 to Jim Wilkins on Sat May 7 18:55:27 2022
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was >> going to do the kind of stuff I'm interested in - though there are times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various
    mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z axis
    was the RF-31's worst failing. I could set it to 0.001" but tightening
    the spindle clamp shifted it inconsistently.


      It cuts quite accurately . The clamp system puts no vertical force on
    the spindle . I have more problems with the spindle "climbing" if I try
    a cut without locking it . I have watched the Z readout on the DRO as I tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better than my
    mill, which I consider big enough.


    I figger it's much better to have it and not need it than to need it
    and not have it ... actually the only thing I'd change is to put a 3
    phase motor with a VFD on it .
    --
    Snag
    My rights don't end
    where your fear begins .

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  • From Snag@21:1/5 to Bob La Londe on Sat May 7 19:09:04 2022
    On 5/7/2022 12:19 PM, Bob La Londe wrote:
    On 5/6/2022 4:01 PM, Snag wrote:
    On 5/6/2022 10:40 AM, Bob La Londe wrote:
    On 5/6/2022 6:22 AM, Jim Wilkins wrote:
    The difficult question for a beginner is what to buy,

    That is a very difficult question, however there are a group of
    newbies who buy a machine because its affordable and don't really
    know what to do with it.  I sort of started that way.  My first
    "real" machine tool was a 7x10 mini lathe from Harbor Freight.  My
    wife gave it to me for Christmas.  I piddled with it a bit mostly
    turning metal into chips.  I had little knowledge or skill about
    turning.  I think the first real useful real world project I made
    also came from my wife.  She suggested a bracket to mount on the back
    of a piece of medical equipment that would facilitate holding the
    consumable's dispensers without having to drill more holes in a wall
    and mount it separately.  I turned a couple dozen tiny little nail
    head shoulder bolts as part of the project and it worked very well.
    The dispenser looked just like it belong instead of looking tacked
    up.  I'm not trying to SELL a machine.  Maybe if somebody had given
    me one for this project I might highlight its unique features if any
    over some other machines, but nobody did.  I paid full retail for one
    of the most sold (I think) small machines for non-machinists.  What I
    am trying to do is help people do something with the machine they have.

    There is also the tinkerer who buys this machine because they can
    afford it, but plan to improve it a little bit at a time because its
    not as much cash out of pocket all at once.  There may be some of
    that in this series, but there are plenty of guys who have posted a
    video titled, "Look at What I Did to Make My Machine Less of a POS."

    I expect I will recommend against buying any machine in this class
    with the caveat that "if you already have it or its all you can
    afford these are some things you may be able to do with it."  I am
    open to changing my mind by the end of the series, but I do have a
    clear prejudice against this machine starting out.



       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it
    was going to do the kind of stuff I'm interested in - though there are
    times when I wish it had a bigger hole through the spindle .

    That was one of the big deciding factors for me with the PM1440ELB.  A
    large thru spindle bore.  At thee time it was marginally cheaper than
    the simialr size Grizzly, and had a through spindle bore.

     Same with the
    RF45 clone bench-top mill . I did do a lot of research about the
    various mill-drill machines , almost bought a RF31 ... But I knew that
    one day I'd need to move the head in the middle of a job . And neither
    machine has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    These is an denigrating seeming attitude I see sometimes in machining groups.  "I don't NEED that," or "I never needed that." Sometimes its
    just an observation, but most times it seems like either a little bit
    sour grapes or a put down of somebody who, "Does need that."

    Story time.
    One time I showed a picture of a screw up I made with a round over bit.
     Worse it was a $100 carbide round over bit.  I thought it was amusing.
     Nothing more.  A couple of the manual machinists int he group were
    quick to quip, "I don't need CNC to cut round overs."  The fact is
    neither do I.  I cut my first round overs on an RF30.  I didn't respond defensively that I could do it manually too.

    Instead I posted a short video of making a dozen t-nuts start to finish
    on the KMB1 in the time it might take them to make one or two and said, "Yep.  You can makes these manually too."

    I can do a lot with a little, but that doesn't mean I want to.  It
    doesn't mean I want to.  I would much rather do it better and/or faster
    so I can move on to the next project or go fishing.

    Really the whole point though of this video series is to help people do
    a lot with a little.  Most of it will be aimed at beginners or even
    total non-machinists.  I hope anybody who isn't a master might learn something even if they only watch it so they can make themselves feel
    better by finding things I do to find fault with.

    I found the same thing in motorcycles.  People who believe and spout
    off, "If it ain't a Harley it ain't a motorcycle."  "People who sneer
    down their nose at Harley riders as "Slobs humping their rolling speed bumps," and the poor guy who bought his first motorcycle that isn't as
    fast as squid mobile or as comfortable as a pie to pie rider's bike.
    I've owned a bunch of motorcycles over the years and more than a couple Harley's, and honestly they have all had things that were good about
    them.  I'd ride any one of them again today if I still had them.

    Well, I haven't owned as many mills as motorcycles.  Not by a factor of maybe three, but right now there are 9 milling machines in my shop.  My "home" shop that was never intended to be a machine shop at all when I
    put up the building. Every single one of them has some value.  I like to think about what I CAN do with them and why I keep them rather than how
    some other machine in the shop is better or how I don't need the
    features on one because I can hack it out on one of the smaller less
    featured machines.

    Better or easier doesn't mean what you have is bad.  Its just better or easier.  I can drill holes in concrete, brick, or rock with a 3lb hammer
    and a star drill. If I have the time to spend I don't "need" a 1" rotary spline drive rotary hammer to do the job.  Just like if the bigger contractor has a core drill it doesn't mean my rotary hammer is bad.  It just means he can do the job easier, and maybe faster.

    You are right though.  A round column mill does have a huge deficiency.
     There are work arounds, and if that is what they have that's what they have to use.

    By the way, Thank you.  I fully intend to credit you, and Jim and maybe
    a couple others atleast in the introductory video as inspiration and for helping me clarify my own motivations and goals for doing this.  Almost everybody in this conversation except one has been very helpful in that regard.


    --
    Bob la Londe
    Hobbyist, Hack, Wannabee Shade Tree, Button Pushing, Not a "Real"
    Machinist.


    Thanks , you just bumped my ego a bit ... I've found that just about
    every person I meet knows something that I don't - and need to . The
    lathe was an impulse buy , I saw it in a pawn shop that I traded with frequently (buying tools , not pawning my stiff) and knew right away
    that it was put there for me . I waited a couple of months for the price
    to fall some before I made an offer because I knew there is little
    demand for that sort of thing in Memphis . It came very well tooled with everything but a motor , and I already had a line on one .
    As far as motorcycles , I've always thought that it not what you ride
    as much as it is you do ... my personal choice is Harley's but there are
    many motorcycles out there , choose the one that fits your needs and
    wants .
    Ride on , Man !
    --
    Snag
    My rights don't end
    where your fear begins .

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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat May 7 22:30:45 2022
    "Snag" wrote in message news:t570u8$kkh$1@dont-email.me...

    On 5/7/2022 10:16 AM, Jim Wilkins wrote:

    The RF-45's power and working envelope are significantly better than my
    mill, which I consider big enough.


    I figger it's much better to have it and not need it than to need it
    and not have it ... actually the only thing I'd change is to put a 3
    phase motor with a VFD on it .

    ----------------------

    I'd use the extra size if I had it. My mill is only big enough with extra external supports, like hanging the other end of long stock from the
    ceiling. I think it's big enough to not need upgrading as a beginner's hobby machine but I build practical working machinery up to 16 feet long. The
    bandsaw mill's frame is 7 feet long. Drilling the wheel axle holes parallel would challenge a 9" x 49" Bridgeport.

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  • From Cydrome Leader@21:1/5 to Jim Wilkins on Sun May 8 15:48:25 2022
    Jim Wilkins <muratlanne@gmail.com> wrote:
    "Cydrome Leader" wrote in message news:t53ui9$k4t$2@reader1.panix.com...

    Bob La Londe <none@none.com99> wrote:
    ...

    You're right. To be superior I'd need some old timer story about buying a "motor drill" and then upgrading to a fancier model. I've never though
    about upgrading tools or anything like that before. Maybe you can make a seven part video series about how this works.

    ------------------

    I also started by modifying a cheap drill press for X-Y milling. It was good enough to machine the plastic electrical connector housings I needed for my homebrew computer. Then I bought a crappy worn mini lathe and made a milling attachment for it in night school.

    Objectively the drill press and AA lathe were wastes of time and money but those projects taught me a feel for speeds and feeds and the forces of cutting metal, and that I liked doing it enough to invest in decent machinery, my $1200 SB lathe and $800 Clausing mill.

    Bob isn't pounding his chest to proclaim he's bigger and better than you, he earned what he has and now generously shares it. Free yourself from the zero-sum delusion that you can rise only by pulling down others. That's for losers and communists.

    Bob got upset and stormed off, not me. He must be busy making those 17
    videos he spent hours writing about. Why watch a video when you cam just
    read about it instead?

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  • From Bob La Londe@21:1/5 to Bob La Londe on Sun May 8 09:58:37 2022
    On 5/4/2022 12:35 PM, Bob La Londe wrote:
    I sold my first injection molds made on a tiny Taig CNC milling machine. Compared to a half million dollar Haas mold maker it too was a POS.

    In the spirit of paying it forward I am working on a video series making "useful" molds on a PIECE Of Shi.. Er Sweet Potato Mini Manual Milling Machine.  Most of these "molds" will not be commercial resale grade, but
    if anybody wants to buy one... The goal is to give people who couldn't
    afford anything better than a Seig X2 in one of its many variations or variations on paint scheme to do something fun and possibly useful.

    I have no use for it.  I already have a South Bend Knee Mill that is
    very nice for my manual milling needs.  At first I thought about using
    that for the project.  That would be cheating.  Its as much better than
    an X2 clone as a half million dollar Haas mold cutter is to a Taig.  It would be perceived as disingenuous to use a $24000 machine to
    demonstrate what you "can do" on a $1000 machine.  It would be perceived that way because it would be true.  It would be blatantly dishonest to
    say "because I can do it on a 2 ton 5 HP knee mill with DROs and power
    feeds that you can do it on a 130 lb .3 horsepower Piece of Shi... Err
    Sweet Potato."

    In spite of my belief in spending money to make money and spending money
    to save time because time is money... I am still inherently frugal.
    Finally I decided to my integrity was worth than that.  I bought one.
    There are cheaper mills, but they are so small ass to not be practical
    for this experiment.  I did buy the absolute cheapest one I could find.
    It was not the one from Harbor Freight.  Harbor Freight had the cheapest sticker price I could find, but it was online only.  After tax and
    shipping it was about 6 dollars more expensive than the one I bought.

    The first video will be an introduction covering this and maybe with a
    fast motion overview of the first mold.  It will be a concept
    introduction video.

    Before Episode One which will probably be about making a lead casting
    mold of some kind there will be some beginner videos.

    A. Machine over view and deficiencies.
    B. Work holding and Work Holding on a budget.
    C  Tool Selection and tool holding with a focus on the initial project videos.
    D. Minimum tooling and best cost benefit for part location, and machine
    tram and alignment.

    That may be put into just two videos and anybody who already knows how
    they will do those things will be encouraged to skip them and wait for Episode One.




    I've done a few videos in the past. Some very seat of the pants one
    take as it happens sort of things. Back in the early days of YouTube
    those were quite popular. In fact my most watched video ever was on
    soft plastic plastisol rubber injection in just such a format. I setup
    a camera, made some rubber fishing lures, and uploaded it all. It was
    pretty much terrible in every way including technically about the
    process. Now people expect a better produced, distilled, and curated
    video. Some want detailed drawn explanations of every process, and some
    want you to magically know what they personally want to know and include
    not one word or grunt that doesn't personally serve them. Obviously you
    can't do both.

    I've spent a while thinking about this project. I've probably been
    thinking about if for a year. I even dismissed it a couple times as non-productive and unprofitable. It just keeps coming back into my
    thoughts. I finally started an outline which I shared with a publisher
    I know. I quickly realized the introduction alone could get bogged down
    in basics people need to know, but would turn off those who just want to
    get to the meat of the matter. The publisher's suggestion was to just
    leave that out and let them flounder with the missing material. I
    didn't like that. I'm not creating the series for people who already
    know everything, and I fully expect a large portion of the three people
    who watch the series to know very little about machining. Of course I
    can't please everybody, and some I could not give a damn if they are
    pleased or not, but I do want it to have wider appeal. I decided to compromise.

    The introduction will outline what the series is about and show some
    basic information. There will be supplemental videos along the way for
    those who need more, and then there will be actual episodes that show individual mold projects. People who already know how they will do
    everything or have a good grasp of the basics can skip the supplemental
    videos. They will be invited to skip the supplemental videos, and in
    those where there are options, the best option and the cheapest option
    will be presented first.

    This format should keep all videos relatively short. Ideally around 5
    minute, but some will certainly have to be a little longer. I hope that
    none exceed 15 minutes with those being mostly limited to the project
    episodes.

    Hence:

    1. Introduction: What its about
    2. Supplemental: About the machine & its limitations
    3. Supplemental: Work Holding & Locating
    4. Supplemental: Tool holding and selection
    5. Episode One: Making a _____ Mold On a Manual Milling Machine
    6. Episode Two: Making a _____ Mold On a Manual Milling Machine
    7. Supplemental: The first machine improvement(s).
    8. Supplemental: Good enough vs tolerance stacking
    This may be covered in Episode One instead.
    9. More...

    etc etc etc... Again, know-it-alls are encouraged to skip all the
    supplemental videos. Those who think I am full of shit are encouraged
    to skip all the videos. Those who only watch so they can build
    themselves up by tearing me down are welcome, but unpleasantness of any
    kind will be censored in the comments. It would be best if they kept
    their smug superiority to themselves. Imagine how great it will make
    you feel to know you are better, smarter, more knowledgeable, more
    handsome, and have larger procreative organs while I ignorantly blather
    on without even knowing it.

    So that it doesn't get bogged down in waiting I hope to do most of the
    video and outline work for 1-5 together so that each of those can be
    published only a few days apart. I don't want somebody to watch the introduction and then have to wait a month for Episode One, and I don't
    want those who want more help getting started to not have the option to
    get it before Episode One is published.

    I considered dropping all of the first block of videos at one time, but
    I think that could be just as bad as dropping a single 40 minute long
    video. It would instantly lose those people who don't have an attention
    span much longer than a sound bite.






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  • From Bob La Londe@21:1/5 to Snag on Sun May 8 10:51:06 2022
    On 5/7/2022 4:55 PM, Snag wrote:
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it was >>> going to do the kind of stuff I'm interested in - though there are times >>> when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the various >>> mill-drill machines , almost bought a RF31 ... But I knew that one day
    I'd need to move the head in the middle of a job . And neither machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z
    axis was the RF-31's worst failing. I could set it to 0.001" but
    tightening the spindle clamp shifted it inconsistently.


       It cuts quite accurately . The clamp system puts no vertical force on >> the spindle . I have more problems with the spindle "climbing" if I try
    a cut without locking it . I have watched the Z readout on the DRO as I
    tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better than
    my mill, which I consider big enough.


      I figger it's much better to have it and not need it than to need it
    and not have it ... actually the only thing I'd change is to put a 3
    phase motor with a VFD on it.

    Many simple VFD solutions leave you with very little torque at low RPM.
    Variable pulley or step sheaves have the advantage of giving you full
    motor power at any spindle speed.

    One of the disadvantages of pulley sheave gearing for speed control is sometimes not quite enough torque to get everything spinning up without
    lugging in the highest speed settings. I've noticed this more on a lathe
    than a mill.

    3 phase has the advantage (in theory) of having less motor ripple when
    you are chasing tenths. Supposedly well regulated DC motors are even
    better, but I don't know that. Of course being able to adjust speed on
    the fly quickly and easily to precisely nail your optimum surface speed
    is a big deal. Particularly on the lathe, and its the one reason I
    would seriously consider swapping my 14x40 lathe from single phase to
    three phase.

    Some VFDs can be programmed to help with many issues. Increased current
    for brief periods when needed, slower ramp to speed, soft braking, etc.

    Motor selection can also be a big deal. No matter what I do with a VFD
    I won't get much low speed torque on a spindle designed to turn 24K at
    230V and 400hz, but a big industrial 4 pole motor designed to run 1.8K
    at 60Hz might still have some usable power as low as 90 RPM at 3hz.





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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sun May 8 10:38:20 2022
    On 5/7/2022 7:30 PM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t570u8$kkh$1@dont-email.me...

    On 5/7/2022 10:16 AM, Jim Wilkins wrote:

    The RF-45's power and working envelope are significantly better than
    my mill, which I consider big enough.


      I figger it's much better to have it and not need it than to need it
    and not have it ... actually the only thing I'd change is to put a 3
    phase motor with a VFD on it .

    ----------------------

    I'd use the extra size if I had it. My mill is only big enough with
    extra external supports, like hanging the other end of long stock from
    the ceiling. I think it's big enough to not need upgrading as a
    beginner's hobby machine but I build practical working machinery up to
    16 feet long. The bandsaw mill's frame is 7 feet long. Drilling the
    wheel axle holes parallel would challenge a 9" x 49" Bridgeport.



    External supports are a real part of machine work. Whether its
    machinist jacks on parts that overhang past your vise jaws, or a roller
    stand 10 feet behind your horizontal band saw.

    I doubt I will ever need it, but I positioned the knee mill so I can
    crank the table over and mount a stand on it to support an extra long
    work piece on the 14x40 lathe. I think accepting that not every
    solution is elegant is just part of machine work.

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  • From Jim Wilkins@21:1/5 to All on Sun May 8 18:59:50 2022
    "Bob La Londe" wrote in message news:t58v6d$n2l$1@dont-email.me...

    ...I think accepting that not every
    solution is elegant is just part of machine work.

    -----------------

    Elegant??? I just did a metalworking job on a doormat on the hood of my
    truck.

    It was the answer to a question I've mentioned here several times, how to
    bend tubing to an arbitrary large radius. My Sterilite laundry basket's
    handle broke while carrying a large load of wet insulated winter clothes out back to the clothesline. 3/4" EMT is the right size to replace the handle
    and reinforce the rim around it, so I tried matching the basket rim curve.
    It turned out to be very easy since the feel of bending changes when the
    metal yields. I made a series of slight yield-point bends with a conduit
    bender and controlled the radius by the spacing between them, judged by eye.
    It looks like one continuous bend.

    The truck hood was just a large handy outdoor bench to drill the attaching screw holes.

    This was the fifth basket I've broken at the handle, and time to find a permanent solution.

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  • From Snag@21:1/5 to Bob La Londe on Sun May 8 17:32:05 2022
    On 5/8/2022 12:51 PM, Bob La Londe wrote:
    On 5/7/2022 4:55 PM, Snag wrote:
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that it >>>> was
    going to do the kind of stuff I'm interested in - though there are
    times
    when I wish it had a bigger hole through the spindle . Same with the
    RF45 clone bench-top mill . I did do a lot of research about the
    various
    mill-drill machines , almost bought a RF31 ... But I knew that one day >>>> I'd need to move the head in the middle of a job . And neither machine >>>> has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z
    axis was the RF-31's worst failing. I could set it to 0.001" but
    tightening the spindle clamp shifted it inconsistently.


       It cuts quite accurately . The clamp system puts no vertical force on >>> the spindle . I have more problems with the spindle "climbing" if I try
    a cut without locking it . I have watched the Z readout on the DRO as I
    tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better than
    my mill, which I consider big enough.


       I figger it's much better to have it and not need it than to need
    it and not have it ... actually the only thing I'd change is to put a
    3 phase motor with a VFD on it.

    Many simple VFD solutions leave you with very little torque at low RPM.
     Variable pulley or step sheaves have the advantage of giving you full motor power at any spindle speed.

    One of the disadvantages of pulley sheave gearing for speed control is sometimes not quite enough torque to get everything spinning up without lugging in the highest speed settings. I've noticed this more on a lathe
    than a mill.

    3 phase has the advantage (in theory) of having less motor ripple when
    you are chasing tenths.  Supposedly well regulated DC motors are even better, but I don't know that.  Of course being able to adjust speed on
    the fly quickly and easily to precisely nail your optimum surface speed
    is a big deal.  Particularly on the lathe, and its the one reason I
    would seriously consider swapping my 14x40 lathe from single phase to
    three phase.

    Some VFDs can be programmed to help with many issues.  Increased current
    for brief periods when needed, slower ramp to speed, soft braking, etc.

    Motor selection can also be a big deal.  No matter what I do with a VFD
    I won't get much low speed torque on a spindle designed to turn 24K at
    230V and 400hz, but a big industrial 4 pole motor designed to run 1.8K
    at 60Hz might still have some usable power as low as 90 RPM at 3hz.


    This is a 6 speed gear drive ... there are times when the slowest
    isn't slow enough , and same on the other end of the speed range . And sometimes you just can't find that "right" speed for the operation .
    Having a power feed has lessened some of those problems but still
    sometimes it's a compromise .
    <<I've been out "gardening" all day and I'm beat! But everything but
    one strip is ready for planting , that section was a bit too wet today.>>


    --
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    My rights don't end
    where your fear begins .

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  • From Bob La Londe@21:1/5 to Bob La Londe on Sun May 8 17:43:50 2022
    On 5/8/2022 5:41 PM, Bob La Londe wrote:
    On 5/8/2022 3:32 PM, Snag wrote:
    On 5/8/2022 12:51 PM, Bob La Londe wrote:
    On 5/7/2022 4:55 PM, Snag wrote:
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that >>>>>> it was
    going to do the kind of stuff I'm interested in - though there are >>>>>> times
    when I wish it had a bigger hole through the spindle . Same with the >>>>>> RF45 clone bench-top mill . I did do a lot of research about the
    various
    mill-drill machines , almost bought a RF31 ... But I knew that one >>>>>> day
    I'd need to move the head in the middle of a job . And neither
    machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the >>>>>> mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z
    axis was the RF-31's worst failing. I could set it to 0.001" but
    tightening the spindle clamp shifted it inconsistently.


       It cuts quite accurately . The clamp system puts no vertical
    force on
    the spindle . I have more problems with the spindle "climbing" if I
    try
    a cut without locking it . I have watched the Z readout on the DRO
    as I
    tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better
    than my mill, which I consider big enough.


       I figger it's much better to have it and not need it than to need >>>> it and not have it ... actually the only thing I'd change is to put
    a 3 phase motor with a VFD on it.

    Many simple VFD solutions leave you with very little torque at low
    RPM.   Variable pulley or step sheaves have the advantage of giving
    you full motor power at any spindle speed.

    One of the disadvantages of pulley sheave gearing for speed control
    is sometimes not quite enough torque to get everything spinning up
    without lugging in the highest speed settings. I've noticed this more
    on a lathe than a mill.

    3 phase has the advantage (in theory) of having less motor ripple
    when you are chasing tenths.  Supposedly well regulated DC motors are
    even better, but I don't know that.  Of course being able to adjust
    speed on the fly quickly and easily to precisely nail your optimum
    surface speed is a big deal.  Particularly on the lathe, and its the
    one reason I would seriously consider swapping my 14x40 lathe from
    single phase to three phase.

    Some VFDs can be programmed to help with many issues.  Increased
    current for brief periods when needed, slower ramp to speed, soft
    braking, etc.

    Motor selection can also be a big deal.  No matter what I do with a
    VFD I won't get much low speed torque on a spindle designed to turn
    24K at 230V and 400hz, but a big industrial 4 pole motor designed to
    run 1.8K at 60Hz might still have some usable power as low as 90 RPM
    at 3hz.


       This is a 6 speed gear drive ... there are times when the slowest
    isn't slow enough , and same on the other end of the speed range . And
    sometimes you just can't find that "right" speed for the operation .
    Having a power feed has lessened some of those problems but still
    sometimes it's a compromise .
       <<I've been out "gardening" all day and I'm beat! But everything
    but one strip is ready for planting , that section was a bit too wet
    today.>>




    I'm not a big fan of gear head mills, but I have one and at one time I
    had another. (an RF45 clone no less)  Most folks convert them to belt
    drives and put a two or three speed pulley on them with a bigger 3 phase motor. At lower speeds you will wonder if your motor is running it will
    be so quiet compared to that gear head noise.






    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a
    magic bullet that just takes care of everything. It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.




    --
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  • From Bob La Londe@21:1/5 to Snag on Sun May 8 17:41:00 2022
    On 5/8/2022 3:32 PM, Snag wrote:
    On 5/8/2022 12:51 PM, Bob La Londe wrote:
    On 5/7/2022 4:55 PM, Snag wrote:
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that
    it was
    going to do the kind of stuff I'm interested in - though there are
    times
    when I wish it had a bigger hole through the spindle . Same with the >>>>> RF45 clone bench-top mill . I did do a lot of research about the
    various
    mill-drill machines , almost bought a RF31 ... But I knew that one day >>>>> I'd need to move the head in the middle of a job . And neither machine >>>>> has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to the >>>>> mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z
    axis was the RF-31's worst failing. I could set it to 0.001" but
    tightening the spindle clamp shifted it inconsistently.


       It cuts quite accurately . The clamp system puts no vertical
    force on
    the spindle . I have more problems with the spindle "climbing" if I try >>>> a cut without locking it . I have watched the Z readout on the DRO as I >>>> tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better than
    my mill, which I consider big enough.


       I figger it's much better to have it and not need it than to need
    it and not have it ... actually the only thing I'd change is to put a
    3 phase motor with a VFD on it.

    Many simple VFD solutions leave you with very little torque at low
    RPM.   Variable pulley or step sheaves have the advantage of giving
    you full motor power at any spindle speed.

    One of the disadvantages of pulley sheave gearing for speed control is
    sometimes not quite enough torque to get everything spinning up
    without lugging in the highest speed settings. I've noticed this more
    on a lathe than a mill.

    3 phase has the advantage (in theory) of having less motor ripple when
    you are chasing tenths.  Supposedly well regulated DC motors are even
    better, but I don't know that.  Of course being able to adjust speed
    on the fly quickly and easily to precisely nail your optimum surface
    speed is a big deal.  Particularly on the lathe, and its the one
    reason I would seriously consider swapping my 14x40 lathe from single
    phase to three phase.

    Some VFDs can be programmed to help with many issues.  Increased
    current for brief periods when needed, slower ramp to speed, soft
    braking, etc.

    Motor selection can also be a big deal.  No matter what I do with a
    VFD I won't get much low speed torque on a spindle designed to turn
    24K at 230V and 400hz, but a big industrial 4 pole motor designed to
    run 1.8K at 60Hz might still have some usable power as low as 90 RPM
    at 3hz.


      This is a 6 speed gear drive ... there are times when the slowest
    isn't slow enough , and same on the other end of the speed range . And sometimes you just can't find that "right" speed for the operation .
    Having a power feed has lessened some of those problems but still
    sometimes it's a compromise .
      <<I've been out "gardening" all day and I'm beat! But everything but
    one strip is ready for planting , that section was a bit too wet today.>>




    I'm not a big fan of gear head mills, but I have one and at one time I
    had another. (an RF45 clone no less) Most folks convert them to belt
    drives and put a two or three speed pulley on them with a bigger 3 phase
    motor. At lower speeds you will wonder if your motor is running it will
    be so quiet compared to that gear head noise.




    --
    This email has been checked for viruses by AVG.
    https://www.avg.com

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  • From Snag@21:1/5 to Bob La Londe on Sun May 8 21:01:54 2022
    On 5/8/2022 7:43 PM, Bob La Londe wrote:
    On 5/8/2022 5:41 PM, Bob La Londe wrote:
    On 5/8/2022 3:32 PM, Snag wrote:
    On 5/8/2022 12:51 PM, Bob La Londe wrote:
    On 5/7/2022 4:55 PM, Snag wrote:
    On 5/7/2022 10:16 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t55qei$d2r$1@dont-email.me...

    On 5/7/2022 6:40 AM, Jim Wilkins wrote:
    "Snag"  wrote in message news:t549ci$k5n$1@dont-email.me...

       I knew when I bought the Logan (PowrKraft) 10 x 31" lathe that >>>>>>> it was
    going to do the kind of stuff I'm interested in - though there
    are times
    when I wish it had a bigger hole through the spindle . Same with the >>>>>>> RF45 clone bench-top mill . I did do a lot of research about the >>>>>>> various
    mill-drill machines , almost bought a RF31 ... But I knew that
    one day
    I'd need to move the head in the middle of a job . And neither
    machine
    has ever disappointed me . And neither machine has ever needed
    "improvements" to do their job . Unless you count adding a DRO to >>>>>>> the
    mill .

    ----------
    How accurately can you cut to height (Z axis) on the RF-45? The Z >>>>>>> axis was the RF-31's worst failing. I could set it to 0.001" but >>>>>>> tightening the spindle clamp shifted it inconsistently.


       It cuts quite accurately . The clamp system puts no vertical
    force on
    the spindle . I have more problems with the spindle "climbing" if
    I try
    a cut without locking it . I have watched the Z readout on the DRO >>>>>> as I
    tighten the clamp and it doesn't move at all .

    -----------------------

    The RF-45's power and working envelope are significantly better
    than my mill, which I consider big enough.


       I figger it's much better to have it and not need it than to
    need it and not have it ... actually the only thing I'd change is
    to put a 3 phase motor with a VFD on it.

    Many simple VFD solutions leave you with very little torque at low
    RPM.   Variable pulley or step sheaves have the advantage of giving
    you full motor power at any spindle speed.

    One of the disadvantages of pulley sheave gearing for speed control
    is sometimes not quite enough torque to get everything spinning up
    without lugging in the highest speed settings. I've noticed this
    more on a lathe than a mill.

    3 phase has the advantage (in theory) of having less motor ripple
    when you are chasing tenths.  Supposedly well regulated DC motors
    are even better, but I don't know that.  Of course being able to
    adjust speed on the fly quickly and easily to precisely nail your
    optimum surface speed is a big deal.  Particularly on the lathe, and
    its the one reason I would seriously consider swapping my 14x40
    lathe from single phase to three phase.

    Some VFDs can be programmed to help with many issues.  Increased
    current for brief periods when needed, slower ramp to speed, soft
    braking, etc.

    Motor selection can also be a big deal.  No matter what I do with a
    VFD I won't get much low speed torque on a spindle designed to turn
    24K at 230V and 400hz, but a big industrial 4 pole motor designed to
    run 1.8K at 60Hz might still have some usable power as low as 90 RPM
    at 3hz.


       This is a 6 speed gear drive ... there are times when the slowest
    isn't slow enough , and same on the other end of the speed range .
    And sometimes you just can't find that "right" speed for the
    operation . Having a power feed has lessened some of those problems
    but still sometimes it's a compromise .
       <<I've been out "gardening" all day and I'm beat! But everything
    but one strip is ready for planting , that section was a bit too wet
    today.>>




    I'm not a big fan of gear head mills, but I have one and at one time I
    had another. (an RF45 clone no less)  Most folks convert them to belt
    drives and put a two or three speed pulley on them with a bigger 3
    phase motor. At lower speeds you will wonder if your motor is running
    it will be so quiet compared to that gear head noise.






    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a magic bullet that just takes care of everything.  It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.





    Well , I've had the mill 14 years now , I'm in no rush to do the
    conversion .
    --
    Snag
    My rights don't end
    where your fear begins .

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  • From Jim Wilkins@21:1/5 to All on Mon May 9 10:31:13 2022
    "Bob La Londe" wrote in message news:t59o47$kn6$2@gioia.aioe.org...

    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a
    magic bullet that just takes care of everything. It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.

    ---------------------------

    Do you think a VFD is useful on a belt drive machine? I converted my lathe
    and surface grinder from 3 phase to single phase, and kept the original
    motors.

    Could a VFD perhaps find a speed that eliminates chatter with a parting or forming tool, or is there a good reason to run a back-geared lathe below
    55RPM? I can't instantly reverse the lathe due to its threaded spindle and already thread up to a shoulder with the belt clutch.

    A factory option I don't have was a two-speed motor that gave a low speeds
    of 42 and 27 RPM on this 10" lathe.

    --- SoupGate-Win32 v1.05
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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon May 9 08:08:11 2022
    On 5/9/2022 7:31 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t59o47$kn6$2@gioia.aioe.org...

    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a magic bullet that just takes care of everything.  It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.

    ---------------------------

    Do you think a VFD is useful on a belt drive machine? I converted my
    lathe and surface grinder from 3 phase to single phase, and kept the
    original motors.

    Could a VFD perhaps find a speed that eliminates chatter with a parting
    or forming tool, or is there a good reason to run a back-geared lathe
    below 55RPM? I can't instantly reverse the lathe due to its threaded
    spindle and already thread up to a shoulder with the belt clutch.

    A factory option I don't have was a two-speed motor that gave a low
    speeds of 42 and 27 RPM on this 10" lathe.


    I have to think about that.

    Parting is tricky. I've found geometry and rigidity are a big deal with parting. Of course feed rate and RPM are a big deal two.

    It might have some benefit if only for being able to adjust rpm on the
    fly to stay closer to the right surface speed.

    Overall I have to think about it.

    There are lots of reasons to consider your motor and voltage source.

    One reason that motivates people is cost. Generally a single VFD is
    cheaper than a new motor or an RPC. For multiple machines an RPC can be cheaper than multiple new motors.

    On my high rpm machines its the easiest way to generate 400hz

    --
    This email has been checked for viruses by AVG.
    https://www.avg.com

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  • From Bob La Londe@21:1/5 to Bob La Londe on Mon May 9 10:19:16 2022
    On 5/9/2022 8:08 AM, Bob La Londe wrote:
    On 5/9/2022 7:31 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t59o47$kn6$2@gioia.aioe.org...

    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a
    magic bullet that just takes care of everything.  It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.

    ---------------------------

    Do you think a VFD is useful on a belt drive machine? I converted my
    lathe and surface grinder from 3 phase to single phase, and kept the
    original motors.

    Could a VFD perhaps find a speed that eliminates chatter with a
    parting or forming tool, or is there a good reason to run a
    back-geared lathe below 55RPM? I can't instantly reverse the lathe due
    to its threaded spindle and already thread up to a shoulder with the
    belt clutch.

    A factory option I don't have was a two-speed motor that gave a low
    speeds of 42 and 27 RPM on this 10" lathe.


    I have to think about that.

    Parting is tricky.  I've found geometry and rigidity are a big deal with parting.  Of course feed rate and RPM are a big deal two.

    It might have some benefit if only for being able to adjust rpm on the
    fly to stay closer to the right surface speed.

    Overall I have to think about it.

    There are lots of reasons to consider your motor and voltage source.

    One reason that motivates people is cost.  Generally a single VFD is
    cheaper than a new motor or an RPC.  For multiple machines an RPC can be cheaper than multiple new motors.

    On my high rpm machines its the easiest way to generate 400hz



    If you do not thread often with the compound you may find replacing it
    with a solid block of steel may help with parting.

    Another is placing a jack under the parting tool.

    Probably number one first thing to try if parting is a problem is
    snugging up all your gibbs so they "just" move easily when properly
    lubricated.

    Doesn't hurt to lock the carriage in place either. I do that for harder parting and facing. A thin blade will still flex and walk if its not
    well supported and is ground improperly, but it eliminates carriage
    movement from cutting forces.

    There are other tricks, but I really have no experience with them. One
    is a flexure style parting tool holder. It seems counter intuitive to
    me, but they used to be a commercial tool used on lighter lathes for
    parting. Winky's Workshop did a video on it not that long ago. I
    believe he made his own. I don't recall having watched the video, but
    there was a conversation about it over on Home Shop Machinist.

    ~ ~ ~ ~ ~ ~

    I don't sit around watching videos all day. I've got a Fire stick on
    the big screen TV, and I put YouTube videos on subjects I'm interested
    in on the big screen while I have my morning coffee and take care of
    morning chores before heading out to the shop. Makes great background
    noise, and quite often I learn something.

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  • From Joe Gwinn@21:1/5 to All on Mon May 9 14:00:08 2022
    On Mon, 9 May 2022 10:19:16 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 5/9/2022 8:08 AM, Bob La Londe wrote:
    On 5/9/2022 7:31 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t59o47$kn6$2@gioia.aioe.org...

    Anyway, I just wanted to let you know a VFD and a 3 phase motor is not a >>> magic bullet that just takes care of everything.  It can take a small
    amount of learning and planning to wind up with a solution that is
    optimum for you.

    ---------------------------

    Do you think a VFD is useful on a belt drive machine? I converted my
    lathe and surface grinder from 3 phase to single phase, and kept the
    original motors.

    Could a VFD perhaps find a speed that eliminates chatter with a
    parting or forming tool, or is there a good reason to run a
    back-geared lathe below 55RPM? I can't instantly reverse the lathe due
    to its threaded spindle and already thread up to a shoulder with the
    belt clutch.

    A factory option I don't have was a two-speed motor that gave a low
    speeds of 42 and 27 RPM on this 10" lathe.


    I have to think about that.

    Parting is tricky.  I've found geometry and rigidity are a big deal with
    parting.  Of course feed rate and RPM are a big deal two.

    It might have some benefit if only for being able to adjust rpm on the
    fly to stay closer to the right surface speed.

    Overall I have to think about it.

    There are lots of reasons to consider your motor and voltage source.

    One reason that motivates people is cost.  Generally a single VFD is
    cheaper than a new motor or an RPC.  For multiple machines an RPC can be
    cheaper than multiple new motors.

    On my high rpm machines its the easiest way to generate 400hz



    If you do not thread often with the compound you may find replacing it
    with a solid block of steel may help with parting.

    Another is placing a jack under the parting tool.

    Probably number one first thing to try if parting is a problem is
    snugging up all your gibbs so they "just" move easily when properly >lubricated.

    Doesn't hurt to lock the carriage in place either. I do that for harder >parting and facing. A thin blade will still flex and walk if its not
    well supported and is ground improperly, but it eliminates carriage
    movement from cutting forces.

    There are other tricks, but I really have no experience with them. One
    is a flexure style parting tool holder. It seems counter intuitive to
    me, but they used to be a commercial tool used on lighter lathes for
    parting. Winky's Workshop did a video on it not that long ago. I
    believe he made his own. I don't recall having watched the video, but
    there was a conversation about it over on Home Shop Machinist.

    It's called a "spring tool" or "gooseneck tool".

    OX Tool made a video on this. His explanation is exactly right. If
    you make a holder that looks like his version, and it doesn't
    eliminate chatter, make the round hole in the top larger and try
    again.

    .<https://www.youtube.com/watch?v=KETVR9qtEmY>


    Turns out that spring tools were common in the 1890s, for use on
    shapers and planers. The main problem then being solved is
    cutting-edge damage due to hard inclusions in the steel or cast iron
    of the day - the cutting tool deflected instead of being damaged, and
    so simply resumed cutting, not needing to be reground.

    Later, spring tools were found to be useful for threading and parting
    on the floppy lathes of that day, reducing or eliminating chatter.

    The original round gooseneck pattern allowed lateral deflection,
    useful for evading hard inclusions, but the sideways motion yielded
    drunken threads and parting problems. There were various solutions,
    but the simplest solution is simply to make the spring neck
    rectangular, so the holder is stiffer laterally than radially
    (parallel to the long dimension of the holder).

    There are very many patents. Here are some. To get copies, enter
    into Google Advanced Patents, proceeding the number by "US" and
    dropping the commas and semicolons.

    US Pats 1,146,546; 2,242,033

    Joe Gwinn

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  • From Jim Wilkins@21:1/5 to All on Mon May 9 17:26:20 2022
    "Bob La Londe" wrote in message news:t5biel$90c$1@gioia.aioe.org...

    If you do not thread often with the compound you may find replacing it
    with a solid block of steel may help with parting.

    Another is placing a jack under the parting tool.

    Probably number one first thing to try if parting is a problem is
    snugging up all your gibbs so they "just" move easily when properly
    lubricated.

    -------------------

    Parting isn't a problem, especially after I surface-ground the worn bottom
    of the compound slide so I could adjust the gibs closer. I mentioned it as
    an example of an operation that chatters if my lathe's speed is too high.

    --- SoupGate-Win32 v1.05
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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon May 9 15:11:40 2022
    On 5/9/2022 2:26 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t5biel$90c$1@gioia.aioe.org...

    If you do not thread often with the compound you may find replacing it
    with a solid block of steel may help with parting.

    Another is placing a jack under the parting tool.

    Probably number one first thing to try if parting is a problem is
    snugging up all your gibbs so they "just" move easily when properly lubricated.

    -------------------

    Parting isn't a problem, especially after I surface-ground the worn
    bottom of the compound slide so I could adjust the gibs closer. I
    mentioned it as an example of an operation that chatters if my lathe's
    speed is too high.



    Maybe, but I can do some amazingly aggressive fast parting if the tool
    is up to it. I think that a limp loose machine, bad grind, and poor
    tool position are more likely to chatter than being a little off on
    speed. I'm not saying speed can't be a factor. Just that there are
    things one can do to increase the range at which it works ok before
    doing a motor swap.

    In your case you made your machine less limp and sloppy.

    ... and of course its all just my opinion. I'm not a master machine
    builder.

    --
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  • From David Billington@21:1/5 to Bob La Londe on Tue May 10 00:13:55 2022
    On 09/05/2022 23:11, Bob La Londe wrote:
    On 5/9/2022 2:26 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:t5biel$90c$1@gioia.aioe.org...

    If you do not thread often with the compound you may find replacing it
    with a solid block of steel may help with parting.

    Another is placing a jack under the parting tool.

    Probably number one first thing to try if parting is a problem is
    snugging up all your gibbs so they "just" move easily when properly
    lubricated.

    -------------------

    Parting isn't a problem, especially after I surface-ground the worn
    bottom of the compound slide so I could adjust the gibs closer. I
    mentioned it as an example of an operation that chatters if my
    lathe's speed is too high.



    Maybe, but I can do some amazingly aggressive fast parting if the tool
    is up to it.  I think that a limp loose machine, bad grind, and poor
    tool position are more likely to chatter than being a little off on
    speed.  I'm not saying speed can't be a factor. Just that there are
    things one can do to increase the range at which it works ok before
    doing a motor swap.

    In your case you made your machine less limp and sloppy.

    ... and of course its all just my opinion.  I'm not a master machine builder.

    When I was first taught to part on an old Southbend in metal shop class
    I was taught to use a low speed and that worked fine but the tutor
    didn't explain why. Later in a machining class for students potentially intending to do it for a living and taught by a time served and still practising machinist I asked about what surface speed to use and he said
    it was a cutting operation like any other so to use the recommend
    surface speed if the lathe was up to it and the one I was using
    certainly was, no problems parting at the same speed as turning. These
    days almost all my parting is done with as insert parting blade on my
    Harrison M300 which is a 13x40 and I don't bother to slow it down, on a
    less rigid machine I would slow it down most likely.

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  • From Jim Wilkins@21:1/5 to All on Tue May 10 08:40:38 2022
    "Bob La Londe" wrote in message news:t5c3is$k6q$1@dont-email.me...

    Maybe, but I can do some amazingly aggressive fast parting if the tool
    is up to it. I think that a limp loose machine, bad grind, and poor
    tool position are more likely to chatter than being a little off on
    speed. I'm not saying speed can't be a factor. Just that there are
    things one can do to increase the range at which it works ok before
    doing a motor swap.

    In your case you made your machine less limp and sloppy.

    ... and of course its all just my opinion. I'm not a master machine
    builder.

    -------------------

    I bought the "Machine Tool Reconditioning" book, a surface plate, 0.0001" indicator, straight edge and cylinder square. So far I've risked improving/damaging only the ways of the AA lathe and the lower surface of
    the SB's compound. Maybe some day I'll take on the others. I've learned
    their limitations and design around them.

    The book was valuable to fit the warped heatsink of a thermoelectric module controller to a spreader plate, on the space comm laser project. The
    heatsink wasn't thick enough to flycut flat. I figured that quietly fixing
    the problem myself was better than telling the project manager he chose and bought deficient equipment, after he had proudly told me what a good deal he got on it.

    My shop let me assume all control over the fabrication of most projects, so that I was only rarely caught between an electrical and a mechanical
    engineer who didn't understand each other's field.

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