• Sizing stop drill holes

    From bob prohaska@21:1/5 to All on Wed Jan 3 04:11:04 2024
    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    Thanks for reading,

    bob prohaska

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  • From Richard Smith@21:1/5 to All on Wed Jan 3 09:31:03 2024
    Good question...
    Watching with interest.

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  • From Joe Gwinn@21:1/5 to bp@www.zefox.net on Wed Jan 3 09:56:55 2024
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    Joe Gwinn

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  • From bob prohaska@21:1/5 to Joe Gwinn on Wed Jan 3 16:50:39 2024
    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the
    quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    Thanks for writing!

    bob prohaska

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  • From Bob La Londe@21:1/5 to bob prohaska on Wed Jan 3 10:08:37 2024
    On 1/3/2024 9:50 AM, bob prohaska wrote:
    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the
    quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    Thanks for writing!

    bob prohaska


    ABS does seem to get hard with time and crack. I've seen it in a fair
    number of inexpensive ABS pond hoppers.

    I don't know if modern plastic kayaks (the vogue these days for one
    person "inexpensive" watercraft) are ABS or something else.

    Use your Givi bags as a mold to make molds to make fiberglass bags.
    When you are done you already have all the hardware.

    I once got a bit of ridicule of ridicule in the RMHVB&G for asking if
    anybody had ever put Givi bags on a Harley.



    --
    Bob La Londe
    CNC Molds N Stuff


    --
    This email has been checked for viruses by AVG antivirus software.
    www.avg.com

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  • From Snag@21:1/5 to Bob La Londe on Wed Jan 3 12:09:35 2024
    On 1/3/2024 11:08 AM, Bob La Londe wrote:
    On 1/3/2024 9:50 AM, bob prohaska wrote:
    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the
    quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    Thanks for writing!

    bob prohaska

    ABS does seem to get hard with time and crack.  I've seen it in a fair number of inexpensive ABS pond hoppers.

    I don't know if modern plastic kayaks (the vogue these days for one
    person "inexpensive" watercraft) are ABS or something else.

    Use your Givi bags as a mold to make molds to make fiberglass bags. When
    you are done you already have all the hardware.

    I once got a bit of ridicule of ridicule in the RMHVB&G for asking if
    anybody had ever put Givi bags on a Harley.




    It's been my experience that most of the Assholes are , well ,
    assholes .
    --
    Snag
    Si Vis Pacem Para Bellum

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  • From Joe Gwinn@21:1/5 to bp@www.zefox.net on Wed Jan 3 14:19:37 2024
    On Wed, 3 Jan 2024 16:50:39 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the
    quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    There's no reason not to caulk those holes with a compatible rubbery
    material.

    Joe Gwinn

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  • From Clare Snyder@21:1/5 to All on Wed Jan 3 17:13:38 2024
    On Wed, 03 Jan 2024 09:31:03 +0000, Richard Smith <null@void.com>
    wrote:

    Good question...
    Watching with interest.


    AC 43.31-1b - the aircraft repair "bible" calls for a 1/8" stop drill
    for cracks - wheather aluminum, plexi. abs. or steel. The idea is to
    interrupt the stress and "stop" the crack. Less than 1/8 would work
    too as long as it totally inturrupted the crack - and less than 1/8 is
    very difficult to positively locate to endure it DOES totally
    inturrupt the crack. After stop drilling inspection at 20 hours and
    every 100 hours thereafter is required and patches must be at least
    twice the length of the crack, of the same material and same thickness
    or up to half again the thickness of the base metal. Rivets must be no
    less than 3 rivet diameters apart and no closer than 2 rivet diameters
    from the edge of the patch and from the crack.

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  • From Clare Snyder@21:1/5 to All on Wed Jan 3 17:25:08 2024
    On Wed, 03 Jan 2024 14:19:37 -0500, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Wed, 3 Jan 2024 16:50:39 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the >>quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    There's no reason not to caulk those holes with a compatible rubbery >material.

    Joe Gwinn
    I agree - I'd use a 1/8" bit and then fill the hole with a flexible
    caulk. Also use a bit of acetone or MEK or Methylene Chloride drizzled
    into the crack ti "weld" the crack???

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  • From Clare Snyder@21:1/5 to All on Wed Jan 3 17:16:55 2024
    On Wed, 3 Jan 2024 10:08:37 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 1/3/2024 9:50 AM, bob prohaska wrote:
    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger
    than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the
    quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    Thanks for writing!

    bob prohaska


    ABS does seem to get hard with time and crack. I've seen it in a fair
    number of inexpensive ABS pond hoppers.

    I don't know if modern plastic kayaks (the vogue these days for one
    person "inexpensive" watercraft) are ABS or something else.

    Most are rotationally molded Polyethelene or PET

    Use your Givi bags as a mold to make molds to make fiberglass bags.
    When you are done you already have all the hardware.

    I once got a bit of ridicule of ridicule in the RMHVB&G for asking if
    anybody had ever put Givi bags on a Harley.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Joe Gwinn@21:1/5 to All on Thu Jan 4 11:29:54 2024
    On Wed, 03 Jan 2024 17:25:08 -0500, Clare Snyder <clare@snyder.on.ca>
    wrote:

    On Wed, 03 Jan 2024 14:19:37 -0500, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Wed, 3 Jan 2024 16:50:39 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger >>>> than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the >>>quick-release mounting system, so there's obvious stress concentration.

    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it
    sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    There's no reason not to caulk those holes with a compatible rubbery >>material.

    Joe Gwinn
    I agree - I'd use a 1/8" bit and then fill the hole with a flexible
    caulk. Also use a bit of acetone or MEK or Methylene Chloride drizzled
    into the crack to "weld" the crack???

    I'd verify that acetone exposure won't cause later cracking or stress
    cracking.

    But I don't think that acetone will stop the crack, because at least
    in hard materials the crack is atomically sharp.

    Joe Gwinn

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  • From Clare Snyder@21:1/5 to All on Thu Jan 4 22:35:58 2024
    On Thu, 04 Jan 2024 11:29:54 -0500, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Wed, 03 Jan 2024 17:25:08 -0500, Clare Snyder <clare@snyder.on.ca>
    wrote:

    On Wed, 03 Jan 2024 14:19:37 -0500, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Wed, 3 Jan 2024 16:50:39 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Joe Gwinn <joegwinn@comcast.net> wrote:
    On Wed, 3 Jan 2024 04:11:04 -0000 (UTC), bob prohaska
    <bp@www.zefox.net> wrote:

    Are there any general rules of thumb for sizing the holes used
    to stop cracks? As a guess, I'd imagine the material thickness
    is the lower limit and anything bigger than five to ten times
    the thickness would be a reasonable upper limit if there's room.

    Does anybody know of a better approach? In my particular case
    the material is molded ABS plastic, but I doubt that matters
    very much.

    It's pretty loose - almost any small drill diameter will be far larger >>>>> than the tip of a growing crack.

    If ABS (which is quite tough) is cracking, it may be that the bulk
    plastic is degrading from age and/or chemical attack.

    There's not much opportunity for chemical attack, the part is a
    Givi motorcycle topcase. It's stored in a garage and only exposed
    to a bit of rain and occasional sun. Age is an issue, it was bought
    by a previous ownerat least twenty five years ago. The cracking is
    near two screwed-on metal lugs that form the static part of the >>>>quick-release mounting system, so there's obvious stress concentration. >>>>
    There's no other visible degradation, so I'm going to stop drill
    the cracks and try to reinforce the case with fiberglass fabric
    and ABS pipe cement. The cement is just a sort of lacquer, but it >>>>sticks well and permeates the cloth readily.

    If nobody recommends larger holes I'll use a handy small drill,
    say less than one-eighth inch, to minimize leaks.

    There's no reason not to caulk those holes with a compatible rubbery >>>material.

    Joe Gwinn
    I agree - I'd use a 1/8" bit and then fill the hole with a flexible
    caulk. Also use a bit of acetone or MEK or Methylene Chloride drizzled
    into the crack to "weld" the crack???

    I'd verify that acetone exposure won't cause later cracking or stress >cracking.

    But I don't think that acetone will stop the crack, because at least
    in hard materials the crack is atomically sharp.

    Joe Gwinn
    Acetone won't harm the ABS and it won't stop the crack. It WILL help
    seal the crack by "chemically welding" the 2 surfaces togeter. Don't
    soak the thing, just drizzle a small amount into the acuial crack with
    a syringe or a toothpick.
    Not on other plastics - just ABS

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