• Speaking of Blacksmithing

    From Bob La Londe@21:1/5 to All on Sat Jun 14 10:40:46 2025
    Yeah, not really. I was just bending some rod using a rosebud to heat
    up the bend points to make a new handle for my roll around compressor.

    I was always paranoid to just grab the rod with my hand and bend it, but
    after watching a gazillion and three blacksmith videos during my morning
    coffee over the years I decided to give it a try. I think point heating
    the bend points with a rosebud puts less heat down the rod than welding
    does.

    Clamp the rod in the vise. Make the bend point glow red (little past
    dull red) grab the end and bend. After several bends it started to get
    a little hot where I was grabbing, but that's what the wash sink outside
    is for.

    I know. I know. You all knew this already.

    One thing that would make this go faster is to make a hanger for the
    torch, so I can just set it aside and leave it burning when I need both
    hands to move something around, or hold the part while I loosen and
    tighten the vise. Still it was pretty fast.

    Now I need to do it all over again with a piece of stock that is
    actually the right size.


    --
    Bob La Londe
    CNC Molds N Stuff


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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sun Jun 15 08:52:54 2025
    On 6/14/2025 12:33 PM, Jim Wilkins wrote:


    "Bob La Londe"  wrote in message news:102kc6t$ao1q$1@dont-email.me...

    Yeah, not really.  I was just bending some rod using a rosebud to heat
    up the bend points to make a new handle for my roll around compressor.

    I was always paranoid to just grab the rod with my hand and bend it, but after watching a gazillion and three blacksmith videos during my morning coffee over the years I decided to give it a try.  I think point heating
    the bend points with a rosebud puts less heat down the rod than welding
    does.

    Clamp the rod in the vise.  Make the bend point glow red (little past
    dull red) grab the end and bend.  After several bends it started to get
    a little hot where I was grabbing, but that's what the wash sink outside
    is for.

    I know.  I know.  You all knew this already.

    One thing that would make this go faster is to make a hanger for the
    torch, so I can just set it aside and leave it burning when I need both
    hands to move something around, or hold the part while I loosen and
    tighten the vise.  Still it was pretty fast.

    Now I need to do it all over again with a piece of stock that is
    actually the right size.

    Bob La Londe

    --------------------------------------------
    In the class I straightened part of a yellow-hot truck coil spring by
    hand, with the hot end in the anvil's hardy (square) hole. The effort
    was wasted when cracks appeared, but it showed how weak hot steel
    becomes. Instead I forged the blade from an old leaf spring from home.
    His anvils were mostly mounted on bases of angle iron.

    Pipe over the rod will help you bend a tighter corner.

    3/16" steel TIG/gas welding rod is great for quickly bending up custom
    tools like the torch support. It's fairly easy to bend with a vise or
    anvil, stiff enough for long fireplace rakes and pokers and hard enough
    for single-use punches when a nail would bend.

    I also use 5/32" stainless rod to make parts for outdoors, like
    removable hinge pins. I bought some of all available sizes in steel, stainless, brass and aluminum, those have been the most useful.

    Supporting clamps and hangers etc are available for pipe and conduit but
    not fractional-sized rod. I think floor flanges and these are the most
    useful for assembling temporary supports: https://www.lowes.com/pd/AMERICAN-VALVE-1-in-to-1-in-dia-Galvanized- Split-Ring-Hanger/3223515?

    My 36 Lb (0-1-8) anvil may have been meant for tinsmithing and other
    lighter tasks, it's plenty heavy enough to flatten and shape sheet metal
    and removes the temptation to hammer on the mill table, or lathe
    tailstock spindle as students did to mine. It's a London pattern forged wrought iron antique, apparently an English Wilkinson though a step in
    the uneven surface stopped the lettering at Wilkin. My leg vise is also relatively light for hot forging, they make a good pair.



    A leg vise is a nice tool, but it takes up a lot of dedicated
    irretrievable space if properly installed on a heavy post set in the
    ground. However if done that way its amazing for heavy work.

    I tend to use the 4 inch wide Columbia vise that is bolted to a heavy
    steel work bench. I can move the bench, but its close to my max ability
    to move something not on wheels. That bench and vise will likely be
    going outside under the new shade structure when it arrives. I might
    even bolt the bench down since that will also be near my blacksmithing
    area.

    For bending rod a piece of pipe is "okayish," but pipe is relatively
    soft. I've made square u-bolts out of 1/2 inch room temperature 4140QT
    with a nice bend using a tool a friend gave me. When he gave it to me
    it wasn't a tool. It was just a piece of 1-1/4 or 1-1/2 round bar about
    4 feet long. I bored a 1/2 inch hole in one end, and it became a u-bolt bending machine. Unfortunately that piece of bar has made itself useful
    for many other projects and I think I only have a few inches of it left.
    I know where there are some old axles I could scrounge... NEW TOOLS.

    To be fair I do use a piece of pipe as a cheater bar on my 6 ton arbor
    press. I really should just make a longer handle for it, or better yet,
    bolt it to a heavy bench that is actually bolted to the floor.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sun Jun 15 11:06:49 2025
    On 6/15/2025 10:56 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:102mq8l$10cco$1@dont-email.me...

    On 6/14/2025 12:33 PM, Jim Wilkins wrote:
    ...

    For bending rod a piece of pipe is "okayish," but pipe is relatively
    soft.

    --------------------
    I meant to slip it over the red hot end sticking up from the vise to
    tighten the corner of the bend, and protect your hands.

    Today's flea market treasure is a lightly used Ridgid 65-RA 1" to 2" adjustable pipe threading die. https://www.zoro.com/ridgid-manual-pipe-threaders-1-in-to-2-in-rod-no- rod-bolt-no-bolt-36565/i/G2941495/?

    Reviews suggest it can be misused, it may be the type of tool the
    foreman shows you how to operate. The manual on line is for the later TC version with a goof-proof pipe centering clamp. Does anyone have
    experience using them, or sharpening the dies?


    That's an expensive bit of kit.

    I don't have to thread a lot of pipe these days. I have a couple Harbor Freight sets for "heavy" threading, and some Chinese round dies that I
    had to make die handles for because every one was a different size.

    Back when I worked in my dad's hardware store we had Rigid dies and
    ratcheting die holder, and a power drive with a large 3 jaw chuck. I
    spent whole afternoons standing out in the sun threading pipe to fill
    special orders.

    I also broke almost every stock piece of glass in the store once trying
    to cut a piece of glass for a customer window repair. LOL. The
    customer was standing over me the whole time. I finally told him to go
    next door to the grocery store and get a soda or something. All of a
    sudden the glass snapped just like it was supposed to. By the time he
    got back I had reframed the panel and had it setting out front.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sun Jun 15 15:32:07 2025
    On 6/15/2025 3:00 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:102n23o$124vc$1@dont-email.me...

    On 6/15/2025 10:56 AM, Jim Wilkins wrote:
    Today's flea market treasure is a lightly used Ridgid 65-RA 1" to 2"
    adjustable pipe threading die.
    https://www.zoro.com/ridgid-manual-pipe-threaders-1-in-to-2-in-rod-no-
    rod-bolt-no-bolt-36565/i/G2941495/?

    That's an expensive bit of kit.

    ------------------------------------
    Over $1000 new, much less on eBay, comments complain that they are heavy
    and awkward. This one was from an estate IIRC and he asked and got $10.
    It's an old model, closer examination showed no chips or oil to indicate
    that it's ever been used.

    Instead of tapered cutters it moves straight ones outward with cams as
    the thread progresses, since it clamps to the pipe and has a positive
    screw feed. There are suggestions it can cut NPS straight threads
    somehow, and adjust the depth of cut.

    Apparently if you purposely misadjust the pipe clamp stops it can cut a drooping or slightly angled thread to ensure positive drainage in the
    pipe. The newer model eliminates that option/mistake.

    I use 2" pipe for hoists and inch and above for mechanical structures
    like a swiveling and rising solar panel mount. 1" pipe is the largest
    that fits in my lathe spindle bore.

    It was an interesting visit. I chatted with a woman promoting her self-
    help book and a man selling his tool invention. Neither was close to a profit, which reinforced my decision not to make and peddle my ideas. I mentioned my sink spray for the shower online and later saw a version in
    Home Depot, but it didn't sell. Apparently the constant droning about
    climate change is all talk and no action.

    Almost the only 3D printed items I see for sale are fantasy figures,
    very rarely something useful. The practical items are still wood or
    ceramic, fabric or leather. I haven't seen anything from a home machine
    shop.


    Usually home or small machine shops get into a specialty area related to
    a hobby or special interest. Like I make fishing lure molds (primarily)
    and a few other things. One fellow I know makes air gun parts. More
    than a few airgun makers are or started as home shops. I believe Wicked
    Air Rifles started that way. One fellow I know makes aluminum AR15
    pistol grips and heavy aluminum sonar brackets as a side business (but
    he runs a full on production shop). There are a number of RC hobbyists
    making parts at home. One very talented surgeon I know designs and
    machines prototype orthopedic devices in a spare bedroom in his house
    not to far from here. Most start out doing it on the side, build some reputation in their interest community and they grow. I know of one guy
    who has a steady side business 3D printing plastic shims for glad hands.
    Lot of people use 3D printing to supplement some other production or
    semi production process like metal casting.

    Generally though it has to be something you are passionate enough about
    to work at like a real job.

    My son's 3D hobby got him in with a buddy of mine and got him a teaching assistant job at the local community college, and I am sure that had
    some impact on his job running the machine shop and the hydrodynamics
    lab at the associated university. Okay to be fair he mostly prints
    fantasy figures. LOL. We have done some experiments testing 3D models downloaded from the internet before spending expensive metal and machine
    time on them, and we have made master print molds to be able to cast
    silicone molds for resin casting more practical items.

    There are a lot more people than you think making stuff in their home
    shop as a real going concern. I am not a unicorn.




    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Jun 16 10:28:26 2025
    On 6/15/2025 5:09 PM, Jim Wilkins wrote:
    I suppose online is a better place for products one would search for specifically instead of strolling around looking to stumble onto hidden treasure among mainly unwanted junk.


    The Internet is absolutely what makes many small maker businesses
    possible. Without it, I'd probably never have gotten into mold making,
    and even if I had I'd be relegated to advertising in the classifieds in
    the back of trade and hobby magazines.

    I do trade world wide because of the Internet. I have customers from
    Australia and New Zealand, across both Americas, the Caribbean, and
    several countries in Europe. I just shipped some molds to Germany, and
    just received a custom order from Port of Spain, Trinidad and Tobago.

    Without the Internet I would struggle to even sell across the USA. Word
    of mouth wouldn't help much either when probably 9 out of 10 of my
    customers want to keep their mold connection secret. With the Internet
    the word of mouth I do get is amplified across on YoutTube, Facebook,
    and Instagram. Every time a customer says he got his mold from me on
    one of those platforms a bunch of people see it.

    Of course the unhappy Karen's of the industry also get their bad word of
    mouth amplified, but its just part of being in business. I've been in
    business my whole life.


    --
    Bob La Londe
    CNC Molds N Stuff

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