• Outdoor Welding

    From Bob La Londe@21:1/5 to All on Sun Jun 15 14:41:02 2025
    I've cut the front jack off my gooseneck trailer. Its always been hard
    to use, but the last time I tried I couldn't get it to move at all.
    Moving the trailer around onsite is no big deal. I built a hitch multi
    hitch that snap into the 3 point on my tractor. Standard draw bar
    receiver on the bottom. 5/16 ball on the top. Its really handy. I can
    move any of the trailers around fairly easily, and it leaves me the
    option of parking trailers, boats, etc in the soft sandy areas of the
    yard to get them out of the way of other things.

    However, I need a working jack (or jacks) on the trailer to actually use
    it for hauling. I cut the old one off with the front resting on jack
    stands. I could put another jack right where the old one was, but I am
    leaning more towards dual landing gear. I have a couple jacks for the
    purpose and they can be linked with a tube easily enough. That way I
    can drive them both with a single handle, or slap a sprocket on the
    connecting tube and drive them with an old winch motor I will never use
    again for a winch.

    They are intended to be weld on jacks. I'm probably overthinking it,
    but I've been wondering if it might be better to drag the AHP power
    supply out and stick weld them. I don't typically stick weld anything
    these days. If I can get it inside and the get welds horizontal I MIG
    (GMAW) weld. If I have to weld outside I usually run gasless flux core
    (FCAW).

    There is also the matter of connecting them if I weld them in place.
    I'd probably have to make a 3 piece connecting tube/rod or put it on
    before I weld them in place. I'm thinking 3 pc connecting rod so I can
    add a sprocket later.

    Just thinking out loud. I'll probably stress over it for a few days,
    and then just burn them in place with some FCAW wire.


    --
    Bob La Londe
    CNC Molds N Stuff


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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sun Jun 15 16:42:22 2025
    On 6/15/2025 4:13 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:102nele$14o2m$1@dont-email.me...

    There is also the matter of connecting them if I weld them in place.
    I'd probably have to make a 3 piece connecting tube/rod or put it on
    before I weld them in place.  I'm thinking 3 pc connecting rod so I can
    add a sprocket later.


    but I am leaning more towards dual landing gear.


    --------------------------------

    Two separate unsprung wheeled jacks will only rarely share the tongue
    weight.

    I increased the ground footprint of the retractable mast end wheeled
    jack on my shop crane by adding an outer pair of wheels on a longer
    axle. They no longer caster well so I made a steering handle that
    attaches to the axle and forces the wheels into line with my pull.

    The first version had a hitch coupler on the end of the handle as a tow
    bar. That worked well going forward unloaded but transferred all the
    pull to the jack and its mount, and I couldn't back up, so the second
    version has a separate rigidly attached coupler and a tee handle to pull
    on the caster axle by hand but not with the tractor.


    Most wheel jacks aren't rated for this much weight either.

    Landing gear... one of the plans for the connecting tube assembly is
    snap pins rather than bolts or welding. Makes it dead easy to make sure
    both jacks contact the ground at the same time, or close enough.

    While I didn't mention it in the original post I also plan to be able to
    stand on the drop foot, and then lift the front of the trailer higher
    than is normal when unhitched to facilitate some types of loading.
    There is already a tilt down support with drop foot in the rear to
    prevent back tipping when loading unhitched, or when hitched to a
    lighter truck.

    I thought about chopping the tail and adding arched ramps, but it starts getting overly complicated. This is simpler from a fabrication
    standpoint, and I can keep using the straight ramps that slide into
    carriers on the bottom of the trailer.

    I will need to pick my final weld-on height with the trailer hitched to
    the truck to make sure I have enough ground clearance when running in
    order to maximize everything else. I'd like to have about 12 inches
    clearance under the landing pads with the trailer level on the truck
    with a load. I'll probably just set them at 13 inches unloaded.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Jun 16 10:46:57 2025
    On 6/15/2025 5:21 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:102nlou$16ktt$1@dont-email.me...

    Most wheel jacks aren't rated for this much weight either.

    Landing gear... one of the plans for the connecting tube assembly is
    snap pins rather than bolts or welding.  Makes it dead easy to make sure both jacks contact the ground at the same time, or close enough.

    -------------------------------------------

    I don't quite get that.

    There's also semi trailer landing gear, for a price. https://www.amazon.com/Stromberg-Carlson-LG-183708-Landing-Hardware/dp/ B004LFCE5Y?


    That is a light duty variation of what I am doing. I'm using a pair of
    12000lb drop foot jacks that have input shafts on both sides. My plan
    is to link them with a sprocket on the linkage. Each side will be
    connected with spring pins so I can remove one to equalize the lift if I
    need to, and then reconnect them. Not as fancy as the auto-leveling
    gear on some fifth wheel RVs, but good enough for a trailer I might use
    a dozen times a year and load/unload maybe 2 dozen times.

    I don't think I need anywhere near 24000 lbs of lift. A single 12000lb
    jack would be more than enough. It only had one before. I am going
    with duals for stability, and awkward jacked up high loading and
    unloading. I'd like to be able to drag a sedan up onto the bed. Now
    even to load a full size truck I have to add a timber to act as an arch
    to the ramps.

    I also have a 3500lb electric winch I took off the trailer, that I plan
    to mount somewhere to to use as a chain drive for the connecting link.
    Its slow speed internal gearing should be just the ticket. If I need to
    hand crank I can put it in free spool or remove the master link in the
    roller chain. Why somebody built this goose neck and only put a 3500lb
    winch on it I'll never know. I suppose if they only used it for easy
    rolling loads it would be okay, but I found even the 9000 lb Warn winch
    to be marginal sometimes. This trailer is getting a 12000 lb Badlands
    for loading.

    The Warn has been semi permanently mounted on a lower trailer. https://rumble.com/v6rehq4-hidden-winch-trailer-tongue-box.html?e9s=src_v1_ucp
    It is adequate for a rolling load with arch ramps on the lower trailer.

    Sorry, never uploaded that video to YouTube.

    The other Badlands will eventually get put on a tow hitch mount or a
    bumper mount on my truck.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Bob La Londe on Mon Jun 23 13:58:47 2025
    On 6/15/2025 2:41 PM, Bob La Londe wrote:
    I've cut the front jack off my gooseneck trailer.  Its always been hard
    to use, but the last time I tried I couldn't get it to move at all.
    Moving the trailer around onsite is no big deal.  I built a hitch multi hitch that snap into the 3 point on my tractor.  Standard draw bar
    receiver on the bottom.  5/16 ball on the top.  Its really handy.  I can move any of the trailers around fairly easily, and it leaves me the
    option of parking trailers, boats, etc in the soft sandy areas of the
    yard to get them out of the way of other things.

    However, I need a working jack (or jacks) on the trailer to actually use
    it for hauling.  I cut the old one off with the front resting on jack stands.  I could put another jack right where the old one was, but I am leaning more towards dual landing gear.  I have a couple jacks for the purpose and they can be linked with a tube easily enough.  That way I
    can drive them both with a single handle, or slap a sprocket on the connecting tube and drive them with an old winch motor I will never use
    again for a winch.

    They are intended to be weld on jacks.  I'm probably overthinking it,
    but I've been wondering if it might be better to drag the AHP power
    supply out and stick weld them.  I don't typically stick weld anything
    these days.  If I can get it inside and the get welds horizontal I MIG (GMAW) weld.  If I have to weld outside I usually run gasless flux core (FCAW).

    There is also the matter of connecting them if I weld them in place. I'd probably have to make a 3 piece connecting tube/rod or put it on before
    I weld them in place.  I'm thinking 3 pc connecting rod so I can add a sprocket later.

    Just thinking out loud.  I'll probably stress over it for a few days,
    and then just burn them in place with some FCAW wire.




    Interestingly, I welded on one jack one day using stacked weave tacks
    and it looks like it won't fall off. Couldn't get vertical up or
    vertical down to work at all. The next day I welded on the second jack
    with all the exact same settings and ran two 12 inch beads vertical up continuous. Neither looks like a pro welded it I am sure, but I don't
    think either jack will fall off. It was breezy both days, so MIG would
    have not worked at all.

    Maybe it was a little breezier the first day? I don't know.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Tue Jun 24 13:27:03 2025
    On 6/23/2025 3:14 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103cf65$1gkqk$1@dont-email.me...

    Interestingly, I welded on one jack one day using stacked weave tacks
    and it looks like it won't fall off.  Couldn't get vertical up or
    vertical down to work at all.  The next day I welded on the second jack
    with all the exact same settings and ran two 12 inch beads vertical up continuous.  Neither looks like a pro welded it I am sure, but I don't
    think either jack will fall off.  It was breezy both days, so MIG would
    have not worked at all.

    Maybe it was a little breezier the first day?  I don't know.
    Bob La Londe

    -----------------------------------

    I like to divide weldments into manageable sections that bolt together,
    and disassemble to modify, repair or replace. This saves me from
    questionable out-of-position welds. The size limit for me is how large I
    can accurately drill or mill after welding.

    In building custom industrial machinery there was a lot of manual
    alignment and drilling/tapping of bolt holes which is easy to do
    reasonably accurately with a set of transfer punches and a Portalign
    drill fixture (or freehand with practice). Taper and aircraft length
    drill bits in 1/8" pilot and optionally tap and shank sizes can avoid obstacles and span beam flanges. I've never needed a magnetic base drill.

    Use bolts long enough to put the shank in the shear plane between
    assemblies for full strength. I assume the bolts aren't tightened enough
    to gain grip from friction between plates, and thus their shanks bear
    the full load and they are reusable.

    https://www.engineeringexpress.com/wiki/steel-bolt-edge-distance- requirements/

    https://site.alliedbolt.com/files/ShearStrength2.pdf

    https://www.harborfreight.com/28-piece-transfer-punch-set-3577.html?

    https://www.ebay.com/itm/145781854112?




    I'm not sure how that is relevant to welding on a complete jack assembly
    to a complete trailer assembly. I guess I could have welded on flanges
    and then bolted the flanges together, or perhaps made up an assortment
    of plates and u-bolts and cut some holes in the deck to run the
    fasteners around the frame. I'll just have to live with my welds and see
    if they fall off.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Wed Jun 25 10:19:00 2025
    On 6/24/2025 3:02 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103f1mm$283e1$1@dont-email.me...

    I'm not sure how that is relevant to welding on a complete jack assembly
    to a complete trailer assembly.  I guess I could have welded on flanges
    and then bolted the flanges together, or perhaps made up an assortment
    of plates and u-bolts and cut some holes in the deck to run the
    fasteners around the frame. I'll just have to live with my welds and see
    if they fall off.
    Bob La Londe

    ----------------------------

    It's about welding mounting plates to the legs while horizontal and then drilling instead of welding once they have been clamped in place on the trailer. I listed the simple equipment I use to locate and drill
    structural steel accurately enough by hand outdoors. If the welds you
    don't trust fail that might be the fix.



    To a certain extent that is self deprecation, and to some extent I know
    what a "pretty" weld should look like. I really don't think 48 inches
    of weld will fail catastrophically all at once without warning causing
    both jacks to suddenly fall off under load.

    I should atleast see some movement and hear some metal screaming as I
    run frantically to get out of its path.

    Next is some real wheel chocks because I intend to use the jacks to tilt
    the trailer detached from the tow vehicle for loading. I thought I had
    some big plastic ones around, but they seem to have disappeared.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Bob La Londe on Wed Jun 25 10:27:10 2025
    On 6/25/2025 10:19 AM, Bob La Londe wrote:
    To a certain extent that is self deprecation, and to some extent I know
    what a "pretty" weld should look like.  I really don't think 48 inches
    of weld will fail catastrophically all at once without warning causing
    both jacks to suddenly fall off under load.


    I am concerned my shade tree engineering may have been wrong and I may
    have to cut them off and reweld them higher. LOL. We shall see. That
    could also just be my inner pessimist.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Wed Jun 25 16:56:32 2025
    On 6/25/2025 3:50 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103hbhd$2tfs6$1@dont-email.me...

    On 6/25/2025 10:19 AM, Bob La Londe wrote:
    To a certain extent that is self deprecation, and to some extent I
    know what a "pretty" weld should look like.  I really don't think 48
    inches of weld will fail catastrophically all at once without warning
    causing both jacks to suddenly fall off under load.


    I am concerned my shade tree engineering may have been wrong and I may
    have to cut them off and reweld them higher.  LOL.  We shall see.  That could also just be my inner pessimist.

    Bob La Londe
    CNC Molds N Stuff

    ---------------------------------

    That's the sort of rework that convinced me to not do things I couldn't
    undo. To remind myself to at least think twice I put a pencil eraser on
    the end of my Xacto knife.

    I've noticed very skilled machinists avoiding old fashioned freehand
    metal working like the plague, so I wrote that how-to in case you
    hesitate to try it. They left me those jobs, such as laying out and
    drilling hole patterns on sand castings.


    Snag, Richard, Clare, Leon, Everybody... did I just read that right?
    Did he just call me a machinist?

    I HAVE ARRIVED.

    LOL




    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Snag@21:1/5 to Bob La Londe on Wed Jun 25 19:26:21 2025
    On 6/25/2025 6:56 PM, Bob La Londe wrote:
    On 6/25/2025 3:50 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103hbhd$2tfs6$1@dont-email.me...

    On 6/25/2025 10:19 AM, Bob La Londe wrote:
    To a certain extent that is self deprecation, and to some extent I
    know what a "pretty" weld should look like.  I really don't think 48
    inches of weld will fail catastrophically all at once without warning
    causing both jacks to suddenly fall off under load.


    I am concerned my shade tree engineering may have been wrong and I may
    have to cut them off and reweld them higher.  LOL.  We shall see.  That >> could also just be my inner pessimist.

    Bob La Londe
    CNC Molds N Stuff

    ---------------------------------

    That's the sort of rework that convinced me to not do things I
    couldn't undo. To remind myself to at least think twice I put a pencil
    eraser on the end of my Xacto knife.

    I've noticed very skilled machinists avoiding old fashioned freehand
    metal working like the plague, so I wrote that how-to in case you
    hesitate to try it. They left me those jobs, such as laying out and
    drilling hole patterns on sand castings.


    Snag, Richard, Clare, Leon, Everybody... did I just read that right? Did
    he just call me a machinist?

    I HAVE ARRIVED.

    LOL


    You been there quite a while now Bob ... don't let it go to your head .
    --
    Snag
    We live in a time where intelligent people
    are being silenced so that
    stupid people won't be offended.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Wed Jun 25 18:30:32 2025
    On 6/25/2025 6:01 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103i2bg$32j9g$1@dont-email.me...
    On 6/25/2025 3:50 PM, Jim Wilkins wrote:
    ... very skilled machinists ...

    Snag, Richard, Clare, Leon, Everybody... did I just read that right? Did
    he just call me a machinist?

    I HAVE ARRIVED.

    LOL

    Bob La Londe

    ------------------------------------------

    You best not be so sensitive to what I call you.
    Besides, I'm not a paying customer.

    The closest I've ever been to being defined by a job description was
    probably communications contractor. I don't really think of myself as a machinist. Mold maker, maybe, but there is a lot of basic machining I
    only learn when I need it.





    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Clare Snyder@21:1/5 to All on Wed Jun 25 23:50:19 2025
    On Tue, 24 Jun 2025 13:27:03 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 6/23/2025 3:14 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103cf65$1gkqk$1@dont-email.me...

    Interestingly, I welded on one jack one day using stacked weave tacks
    and it looks like it won't fall off.  Couldn't get vertical up or
    vertical down to work at all.  The next day I welded on the second jack
    with all the exact same settings and ran two 12 inch beads vertical up
    continuous.  Neither looks like a pro welded it I am sure, but I don't
    think either jack will fall off.  It was breezy both days, so MIG would
    have not worked at all.

    Maybe it was a little breezier the first day?  I don't know.
    Bob La Londe

    -----------------------------------

    I like to divide weldments into manageable sections that bolt together,
    and disassemble to modify, repair or replace. This saves me from
    questionable out-of-position welds. The size limit for me is how large I
    can accurately drill or mill after welding.

    In building custom industrial machinery there was a lot of manual
    alignment and drilling/tapping of bolt holes which is easy to do
    reasonably accurately with a set of transfer punches and a Portalign
    drill fixture (or freehand with practice). Taper and aircraft length
    drill bits in 1/8" pilot and optionally tap and shank sizes can avoid
    obstacles and span beam flanges. I've never needed a magnetic base drill.

    Use bolts long enough to put the shank in the shear plane between
    assemblies for full strength. I assume the bolts aren't tightened enough
    to gain grip from friction between plates, and thus their shanks bear
    the full load and they are reusable.

    https://www.engineeringexpress.com/wiki/steel-bolt-edge-distance-
    requirements/

    https://site.alliedbolt.com/files/ShearStrength2.pdf

    https://www.harborfreight.com/28-piece-transfer-punch-set-3577.html?

    https://www.ebay.com/itm/145781854112?




    I'm not sure how that is relevant to welding on a complete jack assembly
    to a complete trailer assembly. I guess I could have welded on flanges
    and then bolted the flanges together, or perhaps made up an assortment
    of plates and u-bolts and cut some holes in the deck to run the
    fasteners around the frame. I'll just have to live with my welds and see
    if they fall off.



    --
    Bob La Londe
    CNC Molds N Stuff
    Bolts?? I don't need no F'n bolts. Bolts are for guys who don't know
    what they are doing and will need to replace/repair parts!!!

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Thu Jun 26 16:19:40 2025
    On 6/26/2025 6:23 AM, Jim Wilkins wrote:
    "Jim Wilkins"  wrote in message news:103jf7i$3fabe$1@dont-email.me...

    https://www.businessballs.com/amusement-stress-relief/tree-swing- cartoon-pictures-early-versions/

    ---------------------------

    The link to "BusinessBalls tree swing cartoons" shows how far a project
    could go astray in Britain. It's getting that way here too, depending on which party is in power and the opposition's resentfulness, currently
    very high.

    Segway posted prints of how cartoonists imagined "feature-creep" of the project. Engineering was small and multi-tasking enough to avoid compartmental division that causes the very real coordination issues mentioned in that article.

    Segway engineers had a CNC lathe and mill to make samples of what they designed, unlike the auto factories with their strict union rules. I
    often had to take a machining project home (and charge the time) because
    the CNC was tied up. My older model shop sized machine tools are easier
    to use on scribed layouts.
    jsw


    I've made a few parts to scribe lines and center punches. I made a
    point of it after my son gave me an optical center punch set for
    Christmas one year. I even have a couple height gages with carbide
    scribes for helping with layout, although one usually only gets used to
    measure tool heights to be entered into a CNC machine's tool table. Its
    pretty scary when I bring that carbide scribe down on top of a 0.026"
    ball nose end mill to measure the height.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri Jun 27 09:13:37 2025
    On 6/26/2025 6:06 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103kkic$3nnjj$1@dont-email.me...

    I've made a few parts to scribe lines and center punches.  I made a
    point of it after my son gave me an optical center punch set for
    Christmas one year.  I even have a couple height gages with carbide
    scribes for helping with layout, although one usually only gets used to measure tool heights to be entered into a CNC machine's tool table.  Its pretty scary when I bring that carbide scribe down on top of a 0.026"
    ball nose end mill to measure the height.
    -- Bob La Londe
    ------------------------------------

    I learned to creep up on damageable things while wiggling paper between
    the part and the height gauge or endmill. When the paper drags I have a
    few thousandths of safe clearance left.



    Paper is fine, if you measure the paper. I learned that right here on
    this group. Most quality printer paper is about .003, but it can vary.
    Its also slow, and if your reference surface is wet or covered in oil
    its even slower because it changes the paper or you must take the time
    to clean the surface.

    3 of the machines I currently have under power use repeatable quick
    change tool holders. Two more that are int he project phase also do.
    Using a height gage or an electronic tool height setter (one machine) is
    much faster even being careful with fragile tools, and I might argue for
    me atleast more controllable and less likely to damage a tool in spite
    of any trepidation. On those machines I may only need to measure the
    tool once or twice in the life of the tool no matter how many times I
    take it out of the machine.

    All of that being said, I make mistakes. I don't know how many edge
    finders I have destroyed by turning the handle or the MPG in the wrong direction, or by forgetting to reduce the spindle speed before I hit the
    start button. I do sometimes find myself using paper on edges and when
    it jerks out of my hand I advance the thickness of the paper and look
    for a witness mark. Paper is a good tool, but its far from the best tool.

    FYI: People say an edge finder is only good to about .003, but I find
    with care and the .0001 step I have programed for the step increment for
    my MPGs its repeatable to about to within a couple tenths of the
    backlash of the machine. I've used an edge finder to put parts back on
    the machine when I didn't plan for it with a work stop. Its still only
    good to .002 to .003, but its the same .002 to .003 every time.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri Jun 27 09:21:10 2025
    On 6/27/2025 4:43 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103kkic$3nnjj$1@dont-email.me...

    I've made a few parts to scribe lines and center punches.  I made a
    point of it after my son gave me an optical center punch set for
    Christmas one year.  I even have a couple height gages with carbide
    scribes for helping with layout, although one usually only gets used to measure tool heights to be entered into a CNC machine's tool table.  Its pretty scary when I bring that carbide scribe down on top of a 0.026"
    ball nose end mill to measure the height.
    Bob La Londe
    --------------------------
    I haven't seen much if any need for manual layout when making new parts
    to drawings, it's for modifying existing parts and castings that lack drawings and reference surfaces. I use it to mount electrical components
    in plastic cases that compress when held firmly enough in the milling
    vise and can't be repeatedly zeroed.

    For instance I repaired a pivot hole in a control handle that had become egg-shaped almost to uselessness by locating the original center by
    running a plug against the unworn side, boring the hole larger and
    pressing in a bushing. This helped repair a $100 Toro 724 snowblower
    with all repairable metal parts and good balance that doesn't hurt my
    back to maneuver. I can't usually repair broken plastic, I have to
    redesign the part in metal. A new plastic part could fail the same way
    when it becomes brittle in the cold.

    Another way to mark a hole center is to press in a wooden plug and into
    that a square of sheet metal with its corners turned down. If other
    centers are known they can be used to scribe the missing center on the
    sheet metal. Punch, center and bore it on the mill or lathe. Taps ground between centers are useful for locating tapped through holes, pointed setscrews for blind ones.


    Lots of modestly experienced and self taught manual machinists in the
    maker crowd use layout as a sanity check.

    Prints? PRINTS?! I have a hard time getting customers to rough out a
    pencil sketch. I have literally worked from crayon drawings on cocktail napkins. That being said I used to sketch on cocktail napkins back in
    the day when you might find me in a bar from time to time.

    I don't use scribe and punch layout often, but just like sometimes its
    faster to make a part seat of the pants on the manual mill or crank the
    MPG wheel on one of the CNC mills. Sometimes its faster to create your
    print right on the part. I started out with CNC, and I was forced
    kicking and screaming to manual machining by that reality.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri Jun 27 12:26:09 2025
    On 6/27/2025 10:30 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103mgdl$87c2$2@dont-email.me...

    Lots of modestly experienced and self taught manual machinists in the
    maker crowd use layout as a sanity check.

    ----------------------------------------
    That makes sense if they are primarily a designer rather than a
    machinist. I was formally an electronic technician and laboratory
    manager, with circuit design, CAD/CAM, programming and machining on the
    side. I've done more machining on home projects than for work.

    If the function of a part is obvious to me I'll draw it with dimensions
    and follow them, when it has multiple interactions to coordinate I may alternately redesign and machine what I'm sure of. I have several
    preliminary versions of the satellite laser link hardware that
    separately addressed its mechanical, electrical or optical requirements. Since I didn't have a relevant engineering degree I was much more
    convincing when I showed them a neatly machined sample of what I
    intended than when I described or sketched it. The project manager
    brought me in as an electronic tech and then gave me a free hand when he found I could also create hardware to his specs. One engineer said my black-painted optical work looked like the parts of a Norden bombsight.



    Even further off topic. Growing up there was a crashed airplane across
    the street from the our grocery store out in the desert. Not to far
    away at all. Than black box (if it had one) instrument panel, engine/s,
    and landing gear had been removed. Probably also guns and a few other
    things. There was a lot of exploded 50 caliber rounds a few small
    strips of ammo links, one or two unexploded 50 cal rounds that survived,
    and a lot of other cool junk. Among the things I pulled from the
    wreckage where a couple metal boxes with two levers on them marked as
    bomb arming controls. I never knew what airplane it was, but we always
    assumed it was WWII vintage because there was a huge military training
    base out there during WWII.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Jun 28 13:53:35 2025
    On 6/27/2025 9:38 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103mfvg$87c2$1@dont-email.me...

    On 6/26/2025 6:06 PM, Jim Wilkins wrote:
    I learned to creep up on damageable things while wiggling paper
    between the part and the height gauge or endmill. When the paper drags
    I have a few thousandths of safe clearance left.


    Paper is fine, if you measure the paper.  I learned that right here on
    this group.  Most quality printer paper is about .003, but it can vary.
    Its also slow, and if your reference surface is wet or covered in oil
    its even slower because it changes the paper or you must take the time
    to clean the surface.

    -----------------------------------
    I use paper only to tell when to advance more slowly, by thousandths. I
    don't trust it as a feeler gauge either, only as a cushion.



    Another trick if you are using HSS, or if you are very careful using
    *carbide is to use a precision dowel pin, gage pin, shank of an end
    mill, 123 block, gage block, etc. Start with your cutter slightly less
    than your precision dimension fromt he stock, and slowly move it until
    your gage just slides between. This is "maybe" more accurate than
    paper, but I treat it the same since the preload of the lead screws is
    in the opposite direction.

    I prefer an edge finder, a tool height setter, and pre-measured tool
    heights, but you never know what kind of situation you may find yourself
    in.

    * If using a sharp carbide cutter you have to take a lot of care to make
    sure you do not chip a cutting edge using the slip gage method.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Jun 28 14:46:38 2025
    On 6/28/2025 2:19 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103pkof$12a0h$1@dont-email.me...

    Another trick if you are using HSS, or if you are very careful using
    *carbide is to use a precision dowel pin, gage pin, shank of an end
    mill, 123 block, gage block, etc.  Start with your cutter slightly less
    than your precision dimension fromt he stock, and slowly move it until
    your gage just slides between.  This is "maybe" more accurate than
    paper, but I treat it the same since the preload of the lead screws is
    in the opposite direction.

    I prefer an edge finder, a tool height setter, and pre-measured tool
    heights, but you never know what kind of situation you may find yourself
    in.

    * If using a sharp carbide cutter you have to take a lot of care to make
    sure you do not chip a cutting edge using the slip gage method.
    Bob La Londe
    -----------------------------------

    Good advice.

    I use the items you mentioned and drill shanks as spacers to set the
    lathe and mill stops for depth of cut when the tool contacts the
    original surface if caliper jaws won't fit. Like hobby machines, my
    1960's antiques don't have DROs.



    Plenty of "hobby" machines do have DROs. Just ask anybody who is using
    a high price "pro" machine that belongs to their boss's bank. LOL They
    will tell you all those import machines are hobby junk.

    DROs are fairly cheap, and available for almost anything these days, but
    many of the "better" prosumer/hobby importers offer preinstalled DROs as
    an option.

    There are even modestly priced DROs with bluetooth interface for a
    tablet or maybe a cell phone. I'm not sure there. I like my DRO
    hanging off of a big heavy steel arm.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Snag@21:1/5 to Bob La Londe on Sat Jun 28 17:30:54 2025
    On 6/28/2025 4:46 PM, Bob La Londe wrote:
    On 6/28/2025 2:19 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103pkof$12a0h$1@dont-email.me...

    Another trick if you are using HSS, or if you are very careful using
    *carbide is to use a precision dowel pin, gage pin, shank of an end
    mill, 123 block, gage block, etc.  Start with your cutter slightly less
    than your precision dimension fromt he stock, and slowly move it until
    your gage just slides between.  This is "maybe" more accurate than
    paper, but I treat it the same since the preload of the lead screws is
    in the opposite direction.

    I prefer an edge finder, a tool height setter, and pre-measured tool
    heights, but you never know what kind of situation you may find yourself
    in.

    * If using a sharp carbide cutter you have to take a lot of care to make
    sure you do not chip a cutting edge using the slip gage method.
    Bob La Londe
    -----------------------------------

    Good advice.

    I use the items you mentioned and drill shanks as spacers to set the
    lathe and mill stops for depth of cut when the tool contacts the
    original surface if caliper jaws won't fit. Like hobby machines, my
    1960's antiques don't have DROs.



    Plenty of "hobby" machines do have DROs.  Just ask anybody who is using
    a high price "pro" machine that belongs to their boss's bank.  LOL  They will tell you all those import machines are hobby junk.

    DROs are fairly cheap, and available for almost anything these days, but
    many of the "better" prosumer/hobby importers offer preinstalled DROs as
    an option.

    There are even modestly priced DROs with bluetooth interface for a
    tablet or maybe a cell phone.  I'm not sure there.  I like my DRO
    hanging off of a big heavy steel arm.



    I recently upgraded from a Shumatech DRO350 to a real DRO with optical
    scales instead of capacitive on my bench top mill . It hangs from a
    modestly sized piece of steel square tube . I briefly considered putting
    the Shumatech unit on my lathe but saw no particular advantage for doing
    so .
    --
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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Jun 28 16:03:17 2025
    On 6/28/2025 3:45 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103pnru$13bue$1@dont-email.me...

    On 6/28/2025 2:19 PM, Jim Wilkins wrote:
    my 1960's antiques don't have DROs.


    Plenty of "hobby" machines do have DROs.  Just ask anybody who is using
    a high price "pro" machine that belongs to their boss's bank.  LOL  They will tell you all those import machines are hobby junk.

    DROs are fairly cheap, and available for almost anything these days, but
    many of the "better" prosumer/hobby importers offer preinstalled DROs as
    an option.

    There are even modestly priced DROs with bluetooth interface for a
    tablet or maybe a cell phone.  I'm not sure there.  I like my DRO
    hanging off of a big heavy steel arm.
    Bob La Londe
    -------------------------
    I bought scales and a readout for the Clausing and made some mounting
    parts but didn't like the way it would turn out. The mill wasn't
    designed with space for them in mind. https://www.wentztech.com/metalworking/projects/clausing-8520-dro-install/

    The table dials are large and 0.001" / div. I place a ruler graduated to
    0.1" on the work as a turns counter. I have industry time on a Prototrak
    and a manual DRO Bridgeport so I know the advantage on repetitive work
    but for the one off cut-and-try fits to existing parts I do I don't miss
    it. The mill is a good compact size to view cuts on small delicate work
    with a magnifying headband.



    Old School DRO. Use a dial indicator. Its the default for longitudinal
    (Z axis) lathe work. Lots of people will set a zero to work towards on
    the indicator. I think its easier to hit the mark than a digital DRO
    because you can have it in your field of view while watching the work as opposed to having to look up at the DRO.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Snag on Sat Jun 28 16:03:36 2025
    On 6/28/2025 3:30 PM, Snag wrote:
    On 6/28/2025 4:46 PM, Bob La Londe wrote:
    On 6/28/2025 2:19 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103pkof$12a0h$1@dont-email.me...

    Another trick if you are using HSS, or if you are very careful using
    *carbide is to use a precision dowel pin, gage pin, shank of an end
    mill, 123 block, gage block, etc.  Start with your cutter slightly less >>> than your precision dimension fromt he stock, and slowly move it until
    your gage just slides between.  This is "maybe" more accurate than
    paper, but I treat it the same since the preload of the lead screws is
    in the opposite direction.

    I prefer an edge finder, a tool height setter, and pre-measured tool
    heights, but you never know what kind of situation you may find yourself >>> in.

    * If using a sharp carbide cutter you have to take a lot of care to make >>> sure you do not chip a cutting edge using the slip gage method.
    Bob La Londe
    -----------------------------------

    Good advice.

    I use the items you mentioned and drill shanks as spacers to set the
    lathe and mill stops for depth of cut when the tool contacts the
    original surface if caliper jaws won't fit. Like hobby machines, my
    1960's antiques don't have DROs.



    Plenty of "hobby" machines do have DROs.  Just ask anybody who is
    using a high price "pro" machine that belongs to their boss's bank.
    LOL  They will tell you all those import machines are hobby junk.

    DROs are fairly cheap, and available for almost anything these days,
    but many of the "better" prosumer/hobby importers offer preinstalled
    DROs as an option.

    There are even modestly priced DROs with bluetooth interface for a
    tablet or maybe a cell phone.  I'm not sure there.  I like my DRO
    hanging off of a big heavy steel arm.



     I recently upgraded from a Shumatech DRO350 to a real DRO with optical scales instead of capacitive on my bench top mill  . It hangs from a modestly sized piece of steel square tube . I briefly considered putting
    the Shumatech unit on my lathe but saw no particular advantage for doing
    so .


    See my comment to Jim below.

    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Snag@21:1/5 to Bob La Londe on Sat Jun 28 18:29:24 2025
    On 6/28/2025 6:03 PM, Bob La Londe wrote:
    On 6/28/2025 3:45 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103pnru$13bue$1@dont-email.me...

    On 6/28/2025 2:19 PM, Jim Wilkins wrote:
    my 1960's antiques don't have DROs.


    Plenty of "hobby" machines do have DROs.  Just ask anybody who is using
    a high price "pro" machine that belongs to their boss's bank.  LOL  They >> will tell you all those import machines are hobby junk.

    DROs are fairly cheap, and available for almost anything these days, but
    many of the "better" prosumer/hobby importers offer preinstalled DROs as
    an option.

    There are even modestly priced DROs with bluetooth interface for a
    tablet or maybe a cell phone.  I'm not sure there.  I like my DRO
    hanging off of a big heavy steel arm.
    Bob La Londe
    -------------------------
    I bought scales and a readout for the Clausing and made some mounting
    parts but didn't like the way it would turn out. The mill wasn't
    designed with space for them in mind.
    https://www.wentztech.com/metalworking/projects/clausing-8520-dro-install/ >>

    The table dials are large and 0.001" / div. I place a ruler graduated
    to 0.1" on the work as a turns counter. I have industry time on a
    Prototrak and a manual DRO Bridgeport so I know the advantage on
    repetitive work but for the one off cut-and-try fits to existing parts
    I do I don't miss it. The mill is a good compact size to view cuts on
    small delicate work with a magnifying headband.



    Old School DRO.  Use a dial indicator.  Its the default for longitudinal
    (Z axis) lathe work.  Lots of people will set a zero to work towards on
    the indicator.  I think its easier to hit the mark than a digital DRO because you can have it in your field of view while watching the work as opposed to having to look up at the DRO.


    I have two saddle stops for my lathe . One has a threaded rod , the
    other has a dial indicator . I usually use the dial indicator to figure
    out where to set the hard stop .
    --
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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Jun 30 12:54:06 2025
    On 6/29/2025 6:05 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103psbl$14ctm$1@dont-email.me...

    Old School DRO.  Use a dial indicator.  Its the default for longitudinal
    (Z axis) lathe work.  Lots of people will set a zero to work towards on
    the indicator.  I think its easier to hit the mark than a digital DRO because you can have it in your field of view while watching the work as opposed to having to look up at the DRO.

    Bob La Londe

    --------------------------
    A dial indicator on the carriage allows me to thread to a dead stop on
    the lathe, usually to get close to a shoulder or the bottom of a blind
    hole. Because the SB 10L has an easily exposed leather belt drive and
    back gearing I can pull up the belt clutch to stop the spindle within a quarter turn of the end, shut off the motor, and then turn the belt on
    the cone pulley by hand to feel the bit run up against the previous
    chip. When done the chip stack can be chiseled out and filed smooth.


    I use the foot brake for a lot of that sort of work. When I step
    partway down it kills the motor, and the rest of the way engages a
    mechanical brake. The only little hiccup, is my brain baulks at having
    to turn the lever off and back on again, until my hand feels its already
    on.




    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Jun 30 14:01:07 2025
    On 6/30/2025 1:30 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103uq0s$2br94$1@dont-email.me...

    I use the foot brake for a lot of that sort of work.  When I step
    partway down it kills the motor, and the rest of the way engages a
    mechanical brake.  The only little hiccup, is my brain baulks at having
    to turn the lever off and back on again, until my hand feels its already
    on.
    Bob La Londe

    ------------------------------------------
    I agree that a modern industrial lathe is better if you can justify the investment. The obsolete ones with threaded spindles and leather belt
    drives can still be useful in a home hobby shop, or to experiment and
    invent if no longer to efficiently make a product for profit.


    Matt would be glad to hear you call it that. The PM1440ELB is what I
    would consider a heavy hobby or prosumer lathe. The big thing for me
    was the larger spindle bore (2in (50.8mm)) than any other lathe in its
    size class. They make some that I would consider industrial in their
    tool room lathes, but there is a substantial jump in price. That being
    said there is has been a substantial jump in price even for the
    PM1440ELB. When I bought mine a few years back it was a little under 5
    grand, now its selling right at 9 grand. https://www.precisionmatthews.com/products/pm-1440e-lb-lathe-inventory-here


    Their precision tool room lathes cost a wee bit more: https://www.precisionmatthews.com/collections/lathes/products/pm-tlseries




    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Bob La Londe on Mon Jun 30 14:04:11 2025
    On 6/30/2025 2:01 PM, Bob La Londe wrote:
    When I bought mine a few years back it was a little under 5 grand, now
    its selling right at 9 grand.

    Wow. Time flies. I just looked it up. I ordered in in January 2018
    and then waited months for the slow boat from China.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Jun 30 16:59:04 2025
    On 6/30/2025 4:13 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:103utuj$2cl0n$1@dont-email.me...

    Matt would be glad to hear you call it that.  The PM1440ELB is what I
    would consider a heavy hobby or prosumer lathe.  ...
    Bob La Londe

    ------------------- Mitre had a company machine shop with modern
    machines I could design for but not touch, (HLVH, Herco..) plus a
    separate model shop with an assortment of vintage ones that I more or
    less controlled, or at least maintained. Segway had a CNC lathe and mill
    and a Smithy Granite for when the CNC was occupied. Thus I could
    directly compare what could be done on both types and determine my
    realistic minimum needs for home, which didn't include a mini lathe or
    mill like I had in my lab. I was looking for a 9" SB but jumped on the
    Heavy Ten and don't regret it. This is an available equivalent to the
    old Clausing, a knee mill that can go where a Bridgeport won't. https://www.grizzly.com/products/grizzly-8-x-30-1-1-2-hp-vertical-mill- with-power-feed/g0731

    With sufficient attention both a 4x6 bandsaw and a 30" shear/brake/roll
    have worked for me though I wouldn't blindly recommend the troublesome things. None of my stuff belongs in a modern commercial shop except for occasional repair jobs.

    Space is always a premium. The mill you showed would probably have been adequate for 95% - 99% of what I do on a manual mill, but I went with
    this one instead. https://www.grizzly.com/products/south-bend-10-x-54-5-hp-single-phase-mill-with-dro/sb1028f
    It is a beast.

    I'd had two smaller manual mills prior to that one. One was the
    ubiquitous RF30 and one was the even smaller one I called the noname
    mill drill. The noname doesn't even have a z axis feed. Just a quill
    lever, and quill lock. That being said on a day when every machine in
    my shop needed air to operate and change tools my air compressor motor
    let out all the magic smoke. (Previous smaller compressor. Not the
    designed to fail IR I am running now.) I had to make a mounting adapter
    plate to mount the only suitable size motor I could find in town the
    same day, and I managed to do it all on the noname mill drill including
    some recessed milling of bolt slots so the bolt heads would clear the
    motor above them. Some how using gage blocks to measure and set the
    quill stop I managed to set a repeatable depth and do all the milling I
    needed to.

    The South Bend does have an air operated power draw bar (special purpose
    impact really with a spline drive drawbar), but I can take it off and
    swap out the draw bar quickly enough if I have to, so I can change tools manually. If I can find the hex head draw bar.

    I now have three manual mills in the shop. None "require" air to
    operate. The South Bend, the noname, and a WEN mini mill I bought for
    the sole purpose of making a series of videos and making useful fishing
    tackle molds on a POS manual mini mill. Yeah, its been a couple years
    and the WEN is still in the crate. LOL. Matt over at Preceission
    Matthews was actually interested in helping with that video series, but
    he doesn't sell any machines small enough or crappy enough for the
    concept. Someday I'll do it maybe. Or maybe I'll sell the machine
    still in the crate.

    I would like to sell the noname, but its really not useful for a
    beginner. Its barely useful for a barely capable hack like myself.
    Every time I think of posting a picture on craigslist I remember that
    lowly POS saved production one day. I don't need it to do that anymore
    with other machines at my disposal, but one day it did it. Really its
    just an XY drilling machine with all the worst properties of a round
    column mill with no Z axis feed and smaller than most. Of course its
    not even R8. Its an MT2 spindle. I stuck an ER25 collet chuck in it to
    make using different size tools easier. I have the urge to walk back in
    the shop and turn it on for a minute just so I can't say, "I haven't
    even turned it on in years." I would have to look and see if its even
    plugged in first.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Tue Jul 1 10:50:11 2025
    On 7/1/2025 5:07 AM, Jim Wilkins wrote:

    The common hobby project my machines are too small for is automotive
    mods, I can't turn brake drums or rotors on the 10" lathe or easily
    machine an engine to transmission adapter plate.

    It doesn't have a gap bed? Have you looked? I know smaller lathes
    often don't have this feature (none of mine do), but 10inch is
    approaching commercial size. The PM1440 does, but I have not used it.
    I'm a bit paranoid about removing a precision section of the bed and
    being able to get it back in place accurately enough. May be more me
    than the machine, but...


    The mill is barely tall
    enough to face or rebore an air compressor cylinder block.

    If you have a swing head you can machine off the side of the table for
    taller parts. The setup is a bear, but I have confidence in your
    ability to wrestle a bear. Being a smaller machine than mine that
    capability is less, but it is still there.



    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Tue Jul 1 10:44:10 2025
    On 7/1/2025 1:22 AM, Jim Wilkins wrote:
    It was an example of the major components well made in a factory and the minor ones in someone's cottage, poorly enough that filing improved
    them.

    I am sure you are aware that some of the old school apprenticeship
    projects were to make precision tools with files. Making something
    better by filing is only occasionally within my self taught skill set.
    it is absolutely a reality in machining.

    Its Brown & Sharpe #7 collet size is almost identical to Morse #2,
    max 1/2", but rarer, so I snapped up all the arbors etc that Wholesale
    Tool had left.

    I have done much the same thing with KWIK 200. I particularly like the
    Kwik 200 Accura-Flex collet chucks. Of course Kwik-200 was much more
    popular being used in CNC machines by both Bridgeport and Hurco. I once considered scrapping my Hurco, and sold off some of my tool holders, but
    then later decided to rebuild it again. I of course had to buy back
    some tool holders at a higher price. That was when I really discovered
    the Acura-Flex collets and that I liked them even better than ER
    collets. Then I acquired a second machine with a Kwik 200 spindle.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Clare Snyder@21:1/5 to All on Tue Jul 1 18:59:45 2025
    On Tue, 1 Jul 2025 10:44:10 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 7/1/2025 1:22 AM, Jim Wilkins wrote:
    It was an example of the major components well made in a factory and the
    minor ones in someone's cottage, poorly enough that filing improved
    them.

    I am sure you are aware that some of the old school apprenticeship
    projects were to make precision tools with files. Making something
    better by filing is only occasionally within my self taught skill set.
    it is absolutely a reality in machining.

    When I was teaching (auto mechanics) in Zambia (1973-74) my class was
    given some old 2 strike back-pack "dusters" from the Nakumbala Sugar
    Estates as well as a sachs wankel engine off an old welder from one of
    the copper mines.

    I had the students practice their "fitting" (mostly filing) by making
    piston rings for the 2 strokes out of cast iron pipe - 5 of the 15
    students actually got their engines to fire up!!!!

    Then they decided they would like to get the Wankel running - and
    made apex seals out of bed-frame angle. It didn't have the
    counterballance for the flywheel so when it DID eventually start -
    bolted to an angle iron frame, it walked across the shop floor with
    one of the guys standing on it to hold it down. It only ran about 25
    seconds or so - but they all got a passing grade!!!!

    Its Brown & Sharpe #7 collet size is almost identical to Morse #2,
    max 1/2", but rarer, so I snapped up all the arbors etc that Wholesale
    Tool had left.

    I have done much the same thing with KWIK 200. I particularly like the
    Kwik 200 Accura-Flex collet chucks. Of course Kwik-200 was much more
    popular being used in CNC machines by both Bridgeport and Hurco. I once >considered scrapping my Hurco, and sold off some of my tool holders, but
    then later decided to rebuild it again. I of course had to buy back
    some tool holders at a higher price. That was when I really discovered
    the Acura-Flex collets and that I liked them even better than ER
    collets. Then I acquired a second machine with a Kwik 200 spindle.


    --
    Bob La Londe
    CNC Molds N Stuff

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  • From Richard Smith@21:1/5 to All on Wed Jul 2 09:02:04 2025
    This topic has journey productively far from its start with "Outdoor Welding".

    On that topic...

    SMAW (Shielded Metal Arc Welding) - "stick" welding - is "the only one".

    Okay I have never done / tried self-shielded flux-cored-wire.

    * when you are outdoors, the equipment is too sensitive and expensive
    for the rough-and-ready work typical of site work. eg. how well would
    a wire-feeder do if splashed with seawater (?)

    * the wire rusts then presumably won't feed - so presumably it can only
    be used in site conditions when you have a "volume" job where you use
    reels at a time

    So it's "stick" welding for most site work.

    Illustrative...

    I had a job where if I could go out and "take it" for 2 hours in winter,
    I wasn't expected to do any more work that day. I would sit in the
    notor house of the crane next to the engine keeping warm, and read
    books.

    That job was on the peak of the highest tide - the "spring" tides which
    occur every 2 weeks - to get in on the inshore-most piles and get
    welding. In the two-hour window we had - get in with the barge and
    tugboat, and get out before they get grounded and stranded by the ebbing
    tide.
    I got lashed with rain and blowing seawater.
    You cannot wear plastic waterproofs when welding.
    I had to drop electrodes into the stinger because everything became
    conductive with the seawater.
    I got soaked, and chilled "to the core".
    But when I was lifted back to the barge there was a hot tea waiting,
    thrust into my hands, and the motor-house awaited.

    Overall site setup illustrated here http://weldsmith.co.uk/tech/welding/weld_imgs/231215_weld_pile_access.png

    Page on the job http://weldsmith.co.uk/tech/welding/weld_tales/231215_ybj_tpile_z5_z8.html

    For what it's worth - was the classroom part of my lesson on fillet
    welding and the imperative of fillet weld size control.
    Got the apprentices doing fillet welds, then took them to the
    whiteboard, then back into the welding workshop and now really weld your fillet-welds...

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  • From Richard Smith@21:1/5 to Jim Wilkins on Wed Jul 9 08:14:16 2025
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:m1qzyzowar.fsf@void.com...

    Page on the job http://weldsmith.co.uk/tech/welding/weld_tales/231215_ybj_tpile_z5_z8.html

    -----------------------------------------

    They found the right man for the job.

    I'm having trouble analyzing to learn from this. What is the load
    direction on the inner ring that your weld must resist?

    https://www.usatoday.com/story/travel/cruises/2025/06/17/celebrity-cruise-ship-breaks-moorings-alaska-juneau/84241831007/

    This was an installation for a certain customer.
    The logic one infers you are trying to apply for a civilian structure
    might not apply here. ...


    Ships can break free of moorings.
    It seems the crew had that exigency covered, as they should have done,
    and swung into action.

    Another I have met is having the tidal flow in estuary work enough to
    pry the end of the vessel out, presenting an ever-increasing vane to the tide-flow - then you have to cast-off and work out what to do next.
    Happened when I was on a vessel "just looking pretty" and making up the
    legal crew-number for the few minutes. Having worked as a steel-erector
    (N.Am. "ironworker") I thought I could do the necessary, and the crew of
    the barge we had to return to talked me through it as the tug held
    position nearby. Then in we came with me on the foredeck of the
    tugboat, threw the loop, round-turned the bollard on the foredeck, ran
    out the line until they called, and I smoothly and progressively tailed
    the rope halting the tugboat, then leaned back hard and gripped my heals against the deck, and the tugboat skipper put the engine full-ahead and
    turned the rudder 45deg. to thrust the stern of the vessel firm against
    the barge against the strong tidal flow from astern. The barge crew
    came about and made-fast, until the tug skipper could go to neutral
    (smaller craft so fore-neutral-aft gearbox) and I was free to release
    the tailing of the round-turn and tie-off with that line.
    After that, I could run-out the line feeding line into the round-turn
    around the bollard while looking at the skipper in the wheelhouse, and
    when he nodded I'd start tailing the line and bring the vessel to a stop against the engine.

    *** If you do this, stand at 90deg. / right-angle to - to-the-side-of -
    the line you are tailing around the bollard, so if the line breaks under tension you are not in-line with the elastic recoil - which can be
    lethal ***

    In a gale I have seen a tugboat spend all day idling against the side of
    a bulker as a "just in case".

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  • From Richard Smith@21:1/5 to Jim Wilkins on Wed Jul 9 08:24:43 2025
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:m1qzyzowar.fsf@void.com...

    This topic has journey productively far from its start with "Outdoor Welding".

    On that topic...

    SMAW (Shielded Metal Arc Welding) - "stick" welding - is "the only one".

    Okay I have never done / tried self-shielded flux-cored-wire.

    * when you are outdoors, the equipment is too sensitive and expensive
    for the rough-and-ready work typical of site work. eg. how well would
    a wire-feeder do if splashed with seawater (?)

    * the wire rusts then presumably won't feed - so presumably it can only
    be used in site conditions when you have a "volume" job where you use
    reels at a time

    So it's "stick" welding for most site work.

    ------------------------------------ https://app.aws.org/forum/topic_show.pl?tid=1770

    https://www.welderdestiny.com/oil-rig-welder.html

    I got to 150A for SMAW 7018 vertical-up fillet welds on the likes of 20mm plate.
    That is quite productive.
    Given tide-windows and time, then things like aborting quickly because a
    sqall could be seen coming in, it was frequently necessary to throw the
    welding cables (stinger and return) and the gas-axe (oxy-fuel torch)
    into the sea for the construction barge crew to haul aboard while the
    crane collected me fast before "weathervaning" to the incoming wind.
    I doubt any wire-feed system would like being thrown into the sea...

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  • From Richard Smith@21:1/5 to Jim Wilkins on Wed Jul 9 08:17:33 2025
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Jim Wilkins" wrote in message news:1043b3k$3hded$1@dont-email.me...

    I'm having trouble analyzing to learn from this. What is the load direction on the inner ring that your weld must resist? ---------------------------------

    More specifically I assume that if the inner ring bears weight the
    upper weld could fail in tension (+shear?) across its throat area. The
    lower weld might shear along the column so punch press math could
    apply, or to the extent the fit is loose or the column can expand and
    the ring shrink the shear could be along a shorter line angled toward
    the weld throat. Does that make sense?

    If the load is a mooring line I'd have to know how it's attached.

    I have similar geometry in two recent projects, one a shop-made
    stainless solar array thrust bearing with the ring retained in the
    tube by a circle of screws, their inner ends turned smooth and loosely fitting in a groove in the ring. The load on the cap passes through
    the races and balls to the ring below, so the outer tube is only
    shielding.

    The other is a thick sleeve with an integral ring inside threaded
    internally. It adapts this to a non-HF floor jack. https://www.harborfreight.com/steel-floor-jack-cross-beam-64051.html

    Per previous - leave-alone this line of thought. It will be designed
    for "special" load-conditions.

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