• Re: Shift cable end

    From AMuzi@21:1/5 to Ted on Mon Jun 9 20:46:18 2025
    On 6/9/2025 8:19 PM, Ted wrote:

    Hi all,

    I've recently had the shift cable end pull out of the
    splitter  under my
    tandem's bottom tube a couple of times. https://ritcheylogic.com/bike/accessories/bab-cables-
    disconnectors? srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw,
    and just seem to
    get broken/breaking strands.  Is there anything I can do to
    improve this
    (e.g., treating the cable end with something before
    inserting it into the
    splitter)?



    The head pulled off the wire? Uncommon nowadays. Buy name
    brand (Shimano, Campagnolo, SRAM, Yokozuna, Jaguar) wires.

    Or the other side? The splitter should normally press the
    wire between the grub screw(s) and the aluminum bore enough
    to deform the wire and press into the aluminum. Oil the
    grub screw(s) so they press firmly with normal torque. If
    the end is pointy, blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Ted@21:1/5 to All on Tue Jun 10 01:19:10 2025
    Hi all,

    I've recently had the shift cable end pull out of the splitter under my
    tandem's bottom tube a couple of times.

    https://ritcheylogic.com/bike/accessories/bab-cables-disconnectors?srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw, and just seem to
    get broken/breaking strands. Is there anything I can do to improve this
    (e.g., treating the cable end with something before inserting it into the
    splitter)?


    --
    Ted H <theise@panix.com>

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Ted@21:1/5 to AMuzi on Tue Jun 10 11:31:03 2025
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    Hi all,

    I've recently had the shift cable end pull out of the
    splitter  under my
    tandem's bottom tube a couple of times.
    https://ritcheylogic.com/bike/accessories/bab-cables-
    disconnectors?
    srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw,
    and just seem to
    get broken/breaking strands.  Is there anything I can do to
    improve this
    (e.g., treating the cable end with something before
    inserting it into the
    splitter)?



    The head pulled off the wire? Uncommon nowadays. Buy name
    brand (Shimano, Campagnolo, SRAM, Yokozuna, Jaguar) wires.

    Or the other side? The splitter should normally press the
    wire between the grub screw(s) and the aluminum bore enough
    to deform the wire and press into the aluminum. Oil the
    grub screw(s) so they press firmly with normal torque. If
    the end is pointy, blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the suggestions!

    --
    Ted H <theise@panix.com>

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From =?UTF-8?B?Y3ljbGludG9t?=@21:1/5 to All on Tue Jun 10 19:28:04 2025
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    Hi all,

    I've recently had the shift cable end pull out of the
    splitter under my
    tandem's bottom tube a couple of times.
    https://ritcheylogic.com/bike/accessories/bab-cables-
    disconnectors?
    srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw,
    and just seem to
    get broken/breaking strands. Is there anything I can do to
    improve this
    (e.g., treating the cable end with something before
    inserting it into the
    splitter)?



    The head pulled off the wire? Uncommon nowadays. Buy name
    brand (Shimano, Campagnolo, SRAM, Yokozuna, Jaguar) wires.

    Or the other side? The splitter should normally press the
    wire between the grub screw(s) and the aluminum bore enough
    to deform the wire and press into the aluminum. Oil the
    grub screw(s) so they press firmly with normal torque. If
    the end is pointy, blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the suggestions!




    I assume that you're speaking of a brake cable splitter. The brake cables of the length necessary for a tandem are a problem. They are normally too long for the distance from the front brake lever to the middle where the splitter is. This means that you
    have to cut the cable to fit thereby losing the soldered and secure end. Spliters also usually have too much room in them and hence tightening the cable end allows the end to flatten out and slip through the rounded off end of the screw tightening the
    front cable into the splitter. I seem to remember that the way that I solved the problem was with an S & S clitter/coupler which was designed better for the problem.

    But my problem wasn't brakes - it was my wife spinning 85 rpm when I am a lugger and tried to spin at 58 rpm. And she didn't like going downhill on a tandem. This finally ended with going back to singles.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From AMuzi@21:1/5 to cyclintom on Tue Jun 10 17:35:45 2025
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    Hi all,

    I've recently had the shift cable end pull out of the
    splitter under my
    tandem's bottom tube a couple of times.
    https://ritcheylogic.com/bike/accessories/bab-cables-
    disconnectors?
    srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw,
    and just seem to
    get broken/breaking strands. Is there anything I can do to
    improve this
    (e.g., treating the cable end with something before
    inserting it into the
    splitter)?



    The head pulled off the wire? Uncommon nowadays. Buy name
    brand (Shimano, Campagnolo, SRAM, Yokozuna, Jaguar) wires.

    Or the other side? The splitter should normally press the
    wire between the grub screw(s) and the aluminum bore enough
    to deform the wire and press into the aluminum. Oil the
    grub screw(s) so they press firmly with normal torque. If
    the end is pointy, blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the suggestions!




    I assume that you're speaking of a brake cable splitter. The brake cables of the length necessary for a tandem are a problem. They are normally too long for the distance from the front brake lever to the middle where the splitter is. This means that
    you have to cut the cable to fit thereby losing the soldered and secure end. Spliters also usually have too much room in them and hence tightening the cable end allows the end to flatten out and slip through the rounded off end of the screw tightening
    the front cable into the splitter. I seem to remember that the way that I solved the problem was with an S & S clitter/coupler which was designed better for the problem.

    But my problem wasn't brakes - it was my wife spinning 85 rpm when I am a lugger and tried to spin at 58 rpm. And she didn't like going downhill on a tandem. This finally ended with going back to singles.

    Tandems and travel bikes use splitters for gear wires only,
    not brake wires.

    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Ted Heise@21:1/5 to AMuzi on Wed Jun 11 12:00:09 2025
    On Tue, 10 Jun 2025 17:35:45 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    I've recently had the shift cable end pull out of the
    splitter under my tandem's bottom tube a couple of times.

    ...The splitter should normally press the wire between the
    grub screw(s) and the aluminum bore enough to deform the
    wire and press into the aluminum. Oil the grub screw(s) so
    they press firmly with normal torque. If the end is pointy,
    blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the
    suggestions!

    I assume that you're speaking of a brake cable splitter.

    No, shift cable.


    Tandems and travel bikes use splitters for gear wires only, not
    brake wires.

    Well, oops. My tandem and my Ritchie Breakaway single each have a
    splitter for the rear brake cable.

    --
    Ted Heise <theise@panix.com> West Lafayette, IN, USA

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From AMuzi@21:1/5 to Ted Heise on Wed Jun 11 08:26:32 2025
    On 6/11/2025 7:00 AM, Ted Heise wrote:
    On Tue, 10 Jun 2025 17:35:45 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    I've recently had the shift cable end pull out of the
    splitter under my tandem's bottom tube a couple of times.

    ...The splitter should normally press the wire between the
    grub screw(s) and the aluminum bore enough to deform the
    wire and press into the aluminum. Oil the grub screw(s) so
    they press firmly with normal torque. If the end is pointy,
    blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the
    suggestions!

    I assume that you're speaking of a brake cable splitter.

    No, shift cable.


    Tandems and travel bikes use splitters for gear wires only, not
    brake wires.

    Well, oops. My tandem and my Ritchie Breakaway single each have a
    splitter for the rear brake cable.


    Oh, that's unusual. Santanas, CoMotion and Panasonic travel
    bikes for example don't do that. The usual pattern is to
    slip the complete cable/casing assembly out and stow it with
    the lever side when separated. (that's not as simple for
    gear systems, hence splitters). Braking forces are much
    greater than shift wires.

    example:
    https://www.yellowjersey.org/ssscan5.jpg

    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Ted Heise@21:1/5 to AMuzi on Wed Jun 11 19:10:03 2025
    On Wed, 11 Jun 2025 08:26:32 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/11/2025 7:00 AM, Ted Heise wrote:
    On Tue, 10 Jun 2025 17:35:45 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    I've recently had the shift cable end pull out of the
    splitter under my tandem's bottom tube a couple of times.

    ...The splitter should normally press the wire between the
    grub screw(s) and the aluminum bore enough to deform the
    wire and press into the aluminum. Oil the grub screw(s) so
    they press firmly with normal torque. If the end is pointy,
    blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the
    suggestions!

    I assume that you're speaking of a brake cable splitter.

    No, shift cable.


    Tandems and travel bikes use splitters for gear wires only, not
    brake wires.

    Well, oops. My tandem and my Ritchie Breakaway single each have a
    splitter for the rear brake cable.

    Oh, that's unusual. Santanas, CoMotion and Panasonic travel
    bikes for example don't do that.

    Really? Mine is a Santana and it came new with the brake cable
    splitter. Maybe that's something the dealer did.


    The usual pattern is to slip the complete cable/casing assembly
    out and stow it with the lever side when separated. (that's not
    as simple for gear systems, hence splitters). Braking forces
    are much greater than shift wires.

    example:
    https://www.yellowjersey.org/ssscan5.jpg

    I'm having trouble seeing it. Without a splitter, wouldn't the
    brake cable have to be detached from the rear brake to split the
    bike?


    --
    Ted Heise <theise@panix.com> West Lafayette, IN, USA

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From =?UTF-8?B?Y3ljbGludG9t?=@21:1/5 to All on Wed Jun 11 19:25:45 2025
    On Tue Jun 10 17:35:45 2025 AMuzi wrote:
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    Hi all,

    I've recently had the shift cable end pull out of the
    splitter under my
    tandem's bottom tube a couple of times.
    https://ritcheylogic.com/bike/accessories/bab-cables-
    disconnectors?
    srsltid=AfmBOorh2jimj_mZVmrUvtHd0Eqi0YXAmUdIp2Ttxewb0wVsCGzGTDdV

    I've tried increasing the force I apply to the set screw,
    and just seem to
    get broken/breaking strands. Is there anything I can do to
    improve this
    (e.g., treating the cable end with something before
    inserting it into the
    splitter)?



    The head pulled off the wire? Uncommon nowadays. Buy name
    brand (Shimano, Campagnolo, SRAM, Yokozuna, Jaguar) wires.

    Or the other side? The splitter should normally press the
    wire between the grub screw(s) and the aluminum bore enough
    to deform the wire and press into the aluminum. Oil the
    grub screw(s) so they press firmly with normal torque. If
    the end is pointy, blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the suggestions!




    I assume that you're speaking of a brake cable splitter. The brake cables of the length necessary for a tandem are a problem. They are normally too long for the distance from the front brake lever to the middle where the splitter is. This means that
    you have to cut the cable to fit thereby losing the soldered and secure end. Spliters also usually have too much room in them and hence tightening the cable end allows the end to flatten out and slip through the rounded off end of the screw tightening
    the front cable into the splitter. I seem to remember that the way that I solved the problem was with an S & S clitter/coupler which was designed better for the problem.

    But my problem wasn't brakes - it was my wife spinning 85 rpm when I am a lugger and tried to spin at 58 rpm. And she didn't like going downhill on a tandem. This finally ended with going back to singles.

    Tandems and travel bikes use splitters for gear wires only,
    not brake wires.



    I can only imagine that you are thinking of a splitter to lengthen a cable. You don't allow either person to shift a tandem but you do allow either person to slow a bike to a speed they are comfortable with.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From AMuzi@21:1/5 to Ted Heise on Wed Jun 11 16:38:01 2025
    On 6/11/2025 2:10 PM, Ted Heise wrote:
    On Wed, 11 Jun 2025 08:26:32 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/11/2025 7:00 AM, Ted Heise wrote:
    On Tue, 10 Jun 2025 17:35:45 -0500,
    AMuzi <am@yellowjersey.org> wrote:
    On 6/10/2025 2:28 PM, cyclintom wrote:
    On Tue Jun 10 11:31:03 2025 Ted wrote:
    On 6/9/25 9:46 PM, AMuzi wrote:
    On 6/9/2025 8:19 PM, Ted wrote:

    I've recently had the shift cable end pull out of the
    splitter under my tandem's bottom tube a couple of times.

    ...The splitter should normally press the wire between the
    grub screw(s) and the aluminum bore enough to deform the
    wire and press into the aluminum. Oil the grub screw(s) so
    they press firmly with normal torque. If the end is pointy,
    blunt it.

    Failing all that I suppose a new splitter; they are not
    expensive.

    Yes, the cable end at the splitter. Thanks for the
    suggestions!

    I assume that you're speaking of a brake cable splitter.

    No, shift cable.


    Tandems and travel bikes use splitters for gear wires only, not
    brake wires.

    Well, oops. My tandem and my Ritchie Breakaway single each have a
    splitter for the rear brake cable.

    Oh, that's unusual. Santanas, CoMotion and Panasonic travel
    bikes for example don't do that.

    Really? Mine is a Santana and it came new with the brake cable
    splitter. Maybe that's something the dealer did.


    The usual pattern is to slip the complete cable/casing assembly
    out and stow it with the lever side when separated. (that's not
    as simple for gear systems, hence splitters). Braking forces
    are much greater than shift wires.

    example:
    https://www.yellowjersey.org/ssscan5.jpg

    I'm having trouble seeing it. Without a splitter, wouldn't the
    brake cable have to be detached from the rear brake to split the
    bike?



    Would it work? Probably most of the time.
    It's a safety thing where brake failure is considered more
    serious than gear failure.

    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)