• Intermittent fault on Korg SDD 3300

    From bitrex@21:1/5 to All on Sat Jan 25 12:29:47 2025
    I have a Korg SDD 3300 triple digital delay rack unit that was a bit of
    a basket case when I got it. Someone had tried to "fix" it at some point
    and it had a number of issues including the wrong voltage regulator
    slapped in the negative rail, miswired output jacks, dead EL backlight,
    bad SRAM 2032...

    Fixed that up and I was able to get a copy of the service manual and use
    the three-finger-salute button combo to get its mind back after SRAM
    battery replacement as is common on units of this vintage, followed the adjustment procedure in the service manual and everything seems to work
    as it should now except one really irritating intermittent fault
    remains: the LCD will occasionally garble up at power-on or in use as so:

    <https://imgur.com/a/BjxoQDP>

    It's annoyingly unpredictable and seems somewhat related to how it's
    mounted? I can power it up 25 times on the bench and it works fine
    making me think I solved the problem, then slide it back in the rack and
    it starts acting up again. I've tried a number of things like adding
    bypass capacitance on the display board which is separated from the CPU
    by good distance, disconnecting the backlight thinking it might be
    interference from the inverter, moving the wiring around, also recapping
    the PSU which I was planning on doing anyway. Doesn't seem to help.

    Here is the upper digital board (the analog board is on the lower
    level), the lines to the LCD from the NEC Z80 variant are on the far right:

    <https://imgur.com/a/DkOs2Pv>

    Thinking about just trying a new display with LED backlight at this
    point but I've read that this unit can be finicky in accepting
    aftermarket LCDs.






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  • From ehsjr@21:1/5 to bitrex on Sat Jan 25 15:13:04 2025
    On 1/25/2025 12:29 PM, bitrex wrote:
    I have a Korg SDD 3300 triple digital delay rack unit that was a bit of
    a basket case when I got it. Someone had tried to "fix" it at some point
    and it had a number of issues including the wrong voltage regulator
    slapped in the negative rail, miswired output jacks, dead EL backlight,
    bad SRAM 2032...

    Fixed that up and I was able to get a copy of the service manual and use
    the three-finger-salute button combo to get its mind back after SRAM
    battery replacement as is common on units of this vintage, followed the adjustment procedure in the service manual and everything seems to work
    as it should now except one really irritating intermittent fault
    remains: the LCD will occasionally garble up at power-on or in use as so:

    <https://imgur.com/a/BjxoQDP>

    It's annoyingly unpredictable and seems somewhat related to how it's
    mounted? I can power it up 25 times on the bench and it works fine
    making me think I solved the problem, then slide it back in the rack and
    it starts acting up again.

    When the failure is position sensitive, look for a bad switch or cable
    that causes a line to float between a logic 0 and 1.

    War story: I had a bad ice maker in the freezer that failed only when it
    was installed. Worked 100% on the bench and not possible to troubleshoot
    when installed. Turned out to be a bad micro switch that failed (high resistance instead of ~0 ohms when closed) only when I held the thing at
    an angle.

    Your problem looks like a tough one if it's a switch or cable. :-(

    Ed


    I've tried a number of things like adding
    bypass capacitance on the display board which is separated from the CPU
    by good distance, disconnecting the backlight thinking it might be interference from the inverter, moving the wiring around, also recapping
    the PSU which I was planning on doing anyway. Doesn't seem to help.

    Here is the upper digital board (the analog board is on the lower
    level), the lines to the LCD from the NEC Z80 variant are on the far right:

    <https://imgur.com/a/DkOs2Pv>

    Thinking about just trying a new display with LED backlight at this
    point but I've read that this unit can be finicky in accepting
    aftermarket LCDs.







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  • From Dave Platt@21:1/5 to user@example.net on Sat Jan 25 11:58:02 2025
    In article <67951f89$1$3620713$882e4bbb@reader.netnews.com>,
    bitrex <user@example.net> wrote:

    It's annoyingly unpredictable and seems somewhat related to how it's
    mounted? I can power it up 25 times on the bench and it works fine
    making me think I solved the problem, then slide it back in the rack and
    it starts acting up again. I've tried a number of things like adding
    bypass capacitance on the display board which is separated from the CPU
    by good distance, disconnecting the backlight thinking it might be >interference from the inverter, moving the wiring around, also recapping
    the PSU which I was planning on doing anyway. Doesn't seem to help.

    Here is the upper digital board (the analog board is on the lower
    level), the lines to the LCD from the NEC Z80 variant are on the far right:

    I'd be looking for things which could cause an intermittent connection
    on that cable and its connectors... maybe a bad or dirty pin or
    socket, maybe a hairline crack where one of the pins is soldered to
    the PCB. A bad bus-driver on the main PCB (either a separate chip, or dedicated pins on the microprocessor) might have a similar effect.

    If the characters being shown were characteristically off by one bit,
    it'd point to one of the data lines. As it is, they seem to be
    rather unpredictably garbled, which suggests to me that one of the
    clock or handshaking lines might be bad. Glitchy rising or falling
    edges on the "latch your data" signal might result in data being
    latched at the wrong time, while the data bus was in transition,
    and this could lead to all sorts of nonsense being displayed.

    Might be worth pulling the cables, fluxing and re-flowing the
    connecting pins on the PCB, cleaning everything thoroughly.

    If you have a DSO or logic analyzer which has a "look for glitch and
    runt pulses" acquisition feature, scoping the data and handshaking
    lines at the LCD while actively driving the display, and tapping on
    cables and the PCBs, might prove instructive.

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  • From bitrex@21:1/5 to Dave Platt on Sat Jan 25 20:34:37 2025
    On 1/25/2025 2:58 PM, Dave Platt wrote:
    In article <67951f89$1$3620713$882e4bbb@reader.netnews.com>,
    bitrex <user@example.net> wrote:

    It's annoyingly unpredictable and seems somewhat related to how it's
    mounted? I can power it up 25 times on the bench and it works fine
    making me think I solved the problem, then slide it back in the rack and
    it starts acting up again. I've tried a number of things like adding
    bypass capacitance on the display board which is separated from the CPU
    by good distance, disconnecting the backlight thinking it might be
    interference from the inverter, moving the wiring around, also recapping
    the PSU which I was planning on doing anyway. Doesn't seem to help.

    Here is the upper digital board (the analog board is on the lower
    level), the lines to the LCD from the NEC Z80 variant are on the far right:

    I'd be looking for things which could cause an intermittent connection
    on that cable and its connectors... maybe a bad or dirty pin or
    socket, maybe a hairline crack where one of the pins is soldered to
    the PCB. A bad bus-driver on the main PCB (either a separate chip, or dedicated pins on the microprocessor) might have a similar effect.

    If the characters being shown were characteristically off by one bit,
    it'd point to one of the data lines. As it is, they seem to be
    rather unpredictably garbled, which suggests to me that one of the
    clock or handshaking lines might be bad. Glitchy rising or falling
    edges on the "latch your data" signal might result in data being
    latched at the wrong time, while the data bus was in transition,
    and this could lead to all sorts of nonsense being displayed.

    Might be worth pulling the cables, fluxing and re-flowing the
    connecting pins on the PCB, cleaning everything thoroughly.

    If you have a DSO or logic analyzer which has a "look for glitch and
    runt pulses" acquisition feature, scoping the data and handshaking
    lines at the LCD while actively driving the display, and tapping on
    cables and the PCBs, might prove instructive.



    Thanks for getting back, I'll follow up on those suggestions thank you!
    No logic analyzer available at home unfortunately but I have one I can
    probably use for a time if nothing else works..

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  • From bitrex@21:1/5 to ehsjr on Sun Jan 26 02:45:10 2025
    On 1/25/2025 3:13 PM, ehsjr wrote:
    On 1/25/2025 12:29 PM, bitrex wrote:
    I have a Korg SDD 3300 triple digital delay rack unit that was a bit
    of a basket case when I got it. Someone had tried to "fix" it at some
    point and it had a number of issues including the wrong voltage
    regulator slapped in the negative rail, miswired output jacks, dead EL
    backlight, bad SRAM 2032...

    Fixed that up and I was able to get a copy of the service manual and
    use the three-finger-salute button combo to get its mind back after
    SRAM battery replacement as is common on units of this vintage,
    followed the adjustment procedure in the service manual and everything
    seems to work as it should now except one really irritating
    intermittent fault remains: the LCD will occasionally garble up at
    power-on or in use as so:

    <https://imgur.com/a/BjxoQDP>

    It's annoyingly unpredictable and seems somewhat related to how it's
    mounted? I can power it up 25 times on the bench and it works fine
    making me think I solved the problem, then slide it back in the rack
    and it starts acting up again.

    When the failure is position sensitive, look for a bad switch or cable
    that causes a line to float between a logic 0 and 1.

    War story: I had a bad ice maker in the freezer that failed only when it
    was installed. Worked 100% on the bench and not possible to troubleshoot
    when installed. Turned out to be a bad micro switch that failed (high resistance instead of ~0 ohms when closed) only when I held the thing at
    an angle.

    Your problem looks like a tough one if it's a switch or cable. :-(

    Ed

    Thanks for your suggestions, I feel like there was some substance use
    going on when this unit was designed and servicing it makes me feel the
    same way so at least there is symmetry.. <https://youtu.be/BtMP2EiRH0Y?si=0klgHRWFFO8ybBiA&t=12>

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