• Re: cracked frame

    From Richard Smith@21:1/5 to All on Sat Nov 18 09:44:55 2023
    XPost: alt.autos.4x4.chevy-trucks

    The Nolalu Barn Owl <&#103&#111&#114&#100&#105&#101&#64&#110&#111&#108&#97&#108&#117&#46&#111&#110&#46&#99&#97> writes:

    On Wed, 14 Dec 2005 11:40:14 GMT, "Steve Mackie" <stevemackie@ns.sympatico.ca> wrote:

    Fishmouths & shear ties are a way to blend stiffness between a box
    section

    and a channel... which minimizes stress concentrations... Metal

    You just seem to be stating the same thing over and over. I have never used >>anything but plain rectangular plates and they have always met stress >>requirements. I want to read into the theory to see if changing the way I do >>it is worth it.

    Steve


    I have looked and looked for information on the NET about fish mouthed re-inforcing plates and there isn't much to be had.

    Basically you can use a plate cut to form what looks like an open fish
    mouth on each end.

    ------
    <
    ------

    You can also use a diamond shaped plate to give the same effect.

    To weld the frame directly from the top to the bottom makes it likely
    to crack again for reasons which I am not qualified to try and
    explain. After over 30 years of working as a Millwright, I can say
    that once a crack has been welded it quite often cracks there again so
    a plate is used to bridge the repaired area and this plate is welded
    with stitch-welding so as not to make a continuous weld. This way, if
    one stitch was to crack it won't carry over to the next weld. The
    fish mouth (or diamond) allows you to place welds that are not in a
    direct line from top to bottom.

    Since my explanation is wanting, and I am just a DIY repairman, I have
    cross posted this message to a welding NG to draw in some expert
    opinions for you - and for me :)

    --
    Gordie

    There are tongues speakers who speak in an unknown language that actually
    exists among the peoples of the earth. I recall one such incident in which a
    tongues speaker got up and spoken in some unknown language. As it
    happened, there was a priest in the audience who just happened to speak the
    language this women was speaking as an unknown tongue. The priest asked
    her if she knew what she was saying. The women had no idea so the priest
    told her: "You were speaking my native language and what you were saying
    was cursing God." http://www.saint-mike.org/Apologetics/QA/Answers/Faith_Spirituality/f0404120221.html

    This looks to be a fatigue cracking matter...

    Geordie seems to know from practical experience what does and doesn't
    work to avoid fatigue cracks or how to repair them when it happens.

    Steve - you've read and all seems fine and from that basis you
    disbelieve and experienced practitioner.

    Steve - you could do Finite Element Analysis modelling to see the
    stress concentrations. FEA for the general region of the structure.
    Here's a somewhat comparable example of me probing a feature I met
    while actually out there as a welder http://weldsmith.co.uk/tech/finiteelement/1609_beam_tjn_sim/160927_beam_w_column_w-wo_stiffplts.html
    What I would bet is that you will see theory concurring with what
    Geordie is telling you already. Steve - you'd benefit from "treading
    the path" and seeing how where you come from can plug you into the
    deep knowledge out there.

    I take it you are proposing some feature with an abrupt "right-angled
    in every way" change in thickness and possibly direction.
    That will be highly fatigue-prone.

    Steve I think you are being given a chance to learn and you are not
    seeing it.

    As best I can tell from message trail so far...

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  • From Jim Wilkins@21:1/5 to All on Sat Nov 18 09:40:32 2023
    XPost: alt.autos.4x4.chevy-trucks

    "Richard Smith" wrote in message news:lycyw78kfc.fsf@void.com...

    I take it you are proposing some feature with an abrupt "right-angled
    in every way" change in thickness and possibly direction.
    That will be highly fatigue-prone.

    Steve I think you are being given a chance to learn and you are not
    seeing it.

    As best I can tell from message trail so far...

    --------------------------------

    I vaguely remember learning in Strength of Materials class that the diagonal weld across the beam web reduced stress concentration. Maybe the reason for both diamond and fish-mouth plates is that one is scrap from cutting the
    other.

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